Category : Forging Equipment

Sub-Category : Cross Wedge Rolling Mill

Total Machines Found : 9

Select | Machine Details
YOMBrand New
ConditionBrand New
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Production rate max passes/hour : 360,
Slide blocks power-stroke max :- Upper 1950 and Bottom 2650 mm,
Max shut height : 260-0,2 mm,
Range of exact adjustment : -5,0 mm
Range of bed opening : +15 mm,
Force of the working cylinder max :- upper 50 ton and Bottom 50 ton
Hydraulic tank capacity : 2500 dm3,
Motor power of the hydraulic unit : 250 kW,
Overall dimensions in complete packaging :-
length : 11900 mm,
width : 3500 mm,
height : 2550 mm,
Required space : 41,65 m2,
Machine weight : 37700 kg.
Pneumatic pressure, МPa 0,5,
Compressed air flow requirement : 4 m3/min,
Cooling water pressure : 0,3…0,4 MPa,
Cooling water flow requirement : 4 m3/hour,
Input water temperature : 15-35 °С.
A) SP4200-2 type cross-wedge rolling machine equipped with :-
Control system (PLC with a display from OMRON, Japan),
Hydraulics (REXROTH, CIS),
Pneumatics (FESTO, CAMOZZI, CIS),
Attachment sections to mount the machine units to the base,
Installation and operation manuals including the following documentation :-
Technical description of the machine,
Layout of the machine at the Customer’s facility,
Plan of the basement of the machine with complete utility lines supply,
Program and methods of testing,
Electric diagram with the list of elements,
Operations manual for OMRON PLC,
Operations manual for OMRON PLC programming,
Program for OMRON control PLC,
Pneumatic circuit with the list of elements,
Hydraulic circuit with the list of elements,
Machine service chart,
Drawings for wearing parts,
Documentation and certificates for purchased OEM components,
2.1.2) SP4200-2 type cross-wedge rolling machine is equipped with :-
Diametral dimension change system for the parts in continuous mode of the machine having accuracy of 0,03 mm,
Machine bed opening system in case of emergency stop (manual/automatic),
Software control system,
Wedge die mounting system,
Feeding billets into machine device,
Automatic device for unloading rolled parts from the cross-wedge machine,
Scale removal system,
Waste end removal system,
Guide lubrication system,
2.1.3) SP4200-2 type machine design provides :-
Operation mode: automatic and manual,
Machine control through control panel,
Periodical lubrication of the slides,
Shut height setup and display image on the control panel,
Rolling of billets in automatic cycle,
Automatic cutting-off of waste-end from rolled part,
Automatic unloading of rolled part and waste end to the side face of the machine.
Automatic scale-removal from the lower die.
SP4200-2-IH cross wedge rolling machine with two movable dies is the most suitable machine.
The machine and an induction heater are combined through control system.
CWR machine productivity is 360 parts per hour.
ConditionBrand New
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Central distance between two rollers :-
Nominal : 800 mm,
Max : 950 mm,
Tooling size :-
Max outer diameter : 800 mm,
Inter diameter : 640 mm,
Max width : 1000 mm,
Size of roller (dia x length) : 800 x 1000 mm,
Billet size :-
Max length : 1000 mm,
Max diameter : 80 mm,
Max cross section reduction : 75%,
Normal rolling temperature : 1050-1150 ℃,
Min rolling temperature : 1000 ℃,
Adjustment of rollers :-
Up and down adjustment of top roller : 100 mm,
Axial adjustment of bottom roller : +- 10 mm,
Phase adjustment of bottom roller : 5°,
RPM of roller : 6-8 min,
Main motor :-
Power : 55 kw,
RPM : 990 r/min,
Drive System :-
Model of universal coupling : SWC315,
Nominal torque : 125 Kn.m.
it can roll 3-4 parts in one stroke and make full use of material.
Including one set of tool.
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ConditionBrand New
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Central distance between two rollers :-
Nominal : 630 mm,
Max : 700 mm,
Tooling size :-
Max outer diameter : 630 mm,
Inter diameter : 500 mm,
Max width : 600 mm,
Size of roller (dia x length) : 500 x 600 mm,
Billet size :-
Max length : 500 mm,
Max diameter : 60 mm,
Max cross section reduction : 75%,
Normal rolling temperature : 1050-1150 ℃,
Min rolling temperature : 1000 ℃,
Adjustment of rollers :-
Up and down adjustment of top roller : 100 mm,
Axial adjustment of bottom roller : +- 10 mm,
Phase adjustment of bottom roller : 5°,
RPM of roller : 10 min,
Main motor :-
Power : 37 kw,
RPM : 980 r/min,
Drive System :-
Model of universal coupling : SWC250,
Nominal torque : 63 Kn.m.
it can roll 2 parts in one stroke but will waste more material at ends.
Including one set of tool.
ConditionNot Working
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Line with 1 ) wedge rolling machine :Output 360 pcs/hr , blank dimensions : dia 30-40 mm, length 40-230 mm, ready piece max dimensions : dia 50 mm, length 230 mm, Ready piece accuracy depends on diameter and profile: diametric dimension 0,15- 0,30 mm, linear dimension 0,50 mm, Coefficient of metal utilization 85 not less, Slide stroke 1600 mm, Slide speed: working stroke 15- 25, 15- 45 mm/min , idle stroke 20-45 mm/min, inching stroke 35- 15 mm/min, Automatic cycle time 10s,
Nominal shut height (without bolster), mm
а) exact inching interval 150 mm,
б) unwedging interval 2 mm,
Rolling plane height above floor level (without shoes) 1060 mm, Rolling force (kN) 120 not more
50 not more,
Maximum expansive force 40 tons ,
Installed power 160 kW ,
Blank temperature 1000-1200 Со,
Cooling water output 12 not more m3/hour,
Cooling water pressure 0,5 not less MPA,
Air output 6 not more m3/min,
Pneumatic system pressure for work of complex 0,5 not less MPa,
Kind of suplly current-three-phase- alternating,
Voltage 380V ,
Frequency 50HZ ,
Overal press dimensions 6275 x 5835 x 2000 mm, mass 12 tons.
2) induction heater 3) bunker - loader 4) complete tools for cutters production .
ConditionNew in pack,not used and install
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Ensure, even in comparison with piece rolling, additional saving of metal at the expense
of decrease of an end waste. The metal capacity factor makes 0,95.

Camp type 130x500
Finished article sizes, mm:
Diameter to 130
Length to 500
Sizes of initial preform, mm:
Max diameter 130
Length to 3000
Admissible curvature of a bar, mm/m 5
The maximum diameter it is shaky, mm 1050
Number of resharpenings of rolls, time 10
Productivity, piece/hour 360
Installed capacity of propellers, kw 465
Overall dimensions, mm (length, width, height) 20700 х 9500 х 4050
Mill mass, t (without the radiator) 115
Weight: 130 ton

ConditionBrand New
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Output capacity 600 parts per hour (maximum), The control systems allows regulation of the output capacity Part diameter range 20 - 50 mm, Part length up to 400 mm, Reset time 1 hour,There is a possibility to work 20 hours a day,Maximum power of the mill 50 kW,
Compressed air pressure 5 - 6 MPa,Weight 8-9 tones,The mill is erected on a 300 mm concrete floor.The mill is equipped with the following: a dimension control system in the mode of the mill’s continuous work. Fineness of adjustment 0.05 mm,a system of guides gas lubrication (the lubrication is performed with compressed air),
a system of stand opening (manual and automatic),a programmable control system,an automatic device for feeding billets into the mill,
an automatic device for unloading the rolled billets from the mill,a system for dies mounting,a system for scale removal,a system for waste removal,an operating manual in the English language,dies drawings.A set of spare parts for one year of work is attached, with the exception of the wedge dies. The cost of a set of wedge dies (drawings design, manufacturing and adjustment) is Euro 10,000 EXW,The cost of Erectioning and Commissioning at the Customers premises (3 specialists for 3 weeks) and personnel training is Euro 9000 EXW the travel fare not including
YOMBrand New
ConditionBrand New
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For the shaft (length 257.7mm, the big head diameter 62.4 mm),
1. Technological advantage :
Two pieces in one operation, the 2 big heads connected in the middle will be sawed apart into two pieces and the other 2 billet-ends are cut off automatically in the machine.
The productivity: four pieces per minute approximately.
2. Composition of the production line :
(1) billet sawing machines offered by the buyer ;
(2) heating : induction furnace 500kW one set (USD 40,000 FOB Chinese port);
(3) intermittent transmit device : three sets ;
(4) D46-1000 cross-wedge rolling machine one set ;
(5) afterward transmit device : two sets ;
(6) straigthener : one set.
YOMBrand New
ConditionBrand New
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Dia 40-80 mm , length 500 mm , length 650 mm , production output 360 pcs/hour , required working area 22 M2 , weight 26 tons.
The price includes:
1. SP-3400 -2 -IH machine
2. Induction heater of 630 kW power
3.Reciprocating hopper feeding device
4 . Hydraulic unit
5 . Control system
The price does not include:
1. Die (Tool). The cost of the first set of dies (drawings, manufacturing and
commissioning) is EUR 15 000. The cost for manufacturing a subsequent set of dies is EUR 8000. Life time for one die set is 500 000 parts.
Each of the shaft part needs a separate dies set.
2 . Installation, commissioning and training of personnel at the Customer's facility. A visit of three experts for 3 ... 4 weeks is required in order to make this work. The cost of staying for one expert is EUR 100 per day, excluding the cost of travel and accommodation.
ModelPKP36 X 380
YOMBrand New
ConditionBrand New
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Initial billet assortment : dia 20-40 mm , bar length 3000-6000 mm , piece billet length 300-320 mm , rolled product length 345 mm , rolls dia (by knives) max 900 mm , min 875 mm , pressure on rolls 20 tons , rolling moment at one roll 1500 kgm , time of roll rotation 5.5-7 sec , roll axial adjustment 0-10 mm , working stand drive , motor with regulated number of rotations 70 kW , reduction ratio 38.04 , productivity per hour 500-650 sets of forgings/hour , water consumption for cooling of working rolls 1m3/hour