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Category : Forging Equipment
Sub-Category : Cross Wedge Roll
Total Machines Found :
21
Select
| Machine Details
1
ID
MA38358
Make
Chinese
Model
D46-400
YOM
Condition
Good Condition
Photo
See Photo
Specifications
Outside diameter of die 400 mm
Diameter of billet max 45 mm
Length of rolled part 300 mm
Diameter of roller 320 mm
RPM of roller r/min 25
Burrs height*width mm : 3 x 12
Main motor power kW 22
Primary section shrinkage of rolled piece % 75
Width of die max. 500 mm
Adjustment of gap between center of rollers mm ±15
Axial adjustment of roller mm ±10
Adjustment of roll phase ° ±3
Up and down adjustment of guide plate mm ±15
Back and forth adjustment of guide plate mm ±20
Normal rolling temperature °C 1050-1150
Coaxiality mm 0.5
2
ID
MA38357
Make
Smeral
Model
ULS 55
YOM
Condition
Good Condition
Photo
See Photo
Diameter of work piece: Max 55 mm,
Diameter of roll segment: max. 600 mm,
Width of roll: 500 mm,
Roll revolutions: 8-16 min^-1,
Roll adjustment: 25 mm,
Driving power: 55 kW,
Dimensions: 3000 x 2400 x 2300 mm,
Total weight: 11,8 t
3
ID
MA37937
Make
Smeral
Model
UL35
YOM
1997
Condition
Good Condition
Photo
See Photo
Maximal diameter of workpiece: 14 - 50 mm
Maximal forging part length: 350 mm
Diameter of roll segment: 600 mm
Width of roll 400 mm
Lead roll adjustment: +/- 25 mm
Number of revolutions of the rolls: 10-16 1/min
Maximal reduction: 75%
Total weight 10 100 kg
4
ID
MA37087
Make
Chinese
Model
D46-630
YOM
New
Condition
Good Condition
Photo
See Photo
Main Machine 1
Electrical Cabinet 1
Operating Table 1
Feeder 1
The outside diameter of the roller is 630mm. The maximum diameter of the billet is 65mm while the length of rolled part is 500mm.
The process mainly involves swing round steel, heating, rolling, normalizing, shot blasting, straightening, and
product swing. The rollers rotate in the same direction to achieve the rolling deformation of the round steel through the die.
Outside diameter of die mm 630
Diameter of billet max mm 65
Length of rolled part mm 500
Diameter of roller mm 500
RPM of roller r/min 12
Burrs (height*width) mm 4 x 15
Main motor power kW 37
Primary section shrinkage of rolled piece % 75
Width of die max. mm 600
Adjustment of gap between center of rollers mm 30
Axial adjustment of roller mm 10
Adjustment of roll phase 3
Up and down adjustment of guide plate mm 20
Back and forth adjustment of guide plate mm 25
Normal rolling temperature 1050-1150
Coaxiality mm 0.6
5
ID
MA37086
Make
Chinese
Model
D46-400
YOM
New
Condition
Good Condition
Photo
See Photo
The Out side Diameter of the roller is 400mm. The maximum diameter of the billet is 45mm while the length of rolled part is 300mm
Cross wedge rolling refers to a process in which a barstock undergoes continuous local deformation between dies on two rollers, resulting in the workpiece taking on the shape of the die groove. The dies are installed on the rollers and rotate in the same direction, compressing and deforming the barstock into a wedge shape as it rotates in the opposite direction.
Minimum waste (billet use coefficient is as high as 0.98).
Opportunities to produce a wide range of products using the same equipment.
High die life (up to 1,000,000 parts).
Outside diameter of die mm 400
Diameter of billet max mm 45
Length of rolled part mm 300
Diameter of roller mm 320
RPM of roller r/min 25
Burrs (height*width) mm ≤ 3 x 12
Main motor power kW 22
Primary section shrinkage of rolled piece %75
Width of die max. mm 500
Adjustment of gap between center of rollers mm15
Axial adjustment of roller mm 10
Adjustment of roll phase ° 3
Up and down adjustment of guide plate mm 15
Back and forth adjustment of guide plate mm 20
Normal rolling temperature 1050-1150
Coaxiality mm 0.5
Main Machine 1
Feeder 1
6
ID
MA36544
Make
Chinese
Model
DR46-40x350
YOM
Condition
Good Condition
Photo
See Photo
DR46-40×350 Cross Wedge Rolling Machine
Including:
+ automatic feeding unit
+ one set accessories
+ suitable package
+ one die (design, manufacturing and debugging)
Center distances of rollers 500±12 mm
2 Rollers diameter 400mm
3 Rolling working piece diameter max. 50mm
4 Rolling working piece length max. 430mm
5 Rollers working speed 14 rpm
6 Roller adjustable angle ° ±3
7 Main motor power 30 (380V, 3 phases, 50Hz) kw
2. Cross wedge rolling machine
This machine is very suitable for semi-finished parts rolling. Dies are fixed into the upper and lower rollers,
and heated working piece is automatic feed into the preset position through feeding unit, and then rolled
by the roller rotating.
2.1. structure
This machine is with main machine, transmission part, electric part, air pipe system, lubrication system,
feed unit.
(1) main machine: frame, upper & lower roller, center distance adjusting unit, guiding rails and upper roller
adjusting unit;
(2) transmission part: gear box, clutch, lower roller angle adjusting unit and safety guarantee unit;
(3) electric part: with adjusting, single, continue, automatic working model through PLC;
(4) feed unit driven by compressed air
2.2. guiding rails
Following-up rollers is between the guide rails and working piece contacting surface to make sure the
rolling piece with fine quality.
2.3. Lubrication unit
It with thick oil and thin oil lubrication. Four adjusting shafts of upper & lower roller are with thick oil
lubrication. The transmission gears and shaft plates in gear box are with thin oil lubrication.
2.4. gas driving unit
This unit for clutch working, 6kg/cm2
.
2.5. die cooling unit
This unit is to keep the die working in lower temperature to improve its life.
2.6. automatic feeding unit
This unit is to satisfy automatic forging lines. Heated working piece can be put in the V groove of this unit
and after sensor checking, then feed to the pre-set position by the push unit.
2.7. receiving and positing unit
Working piece after rolling drops into correct position of V-groove through an adjustable slide, after
positing, single will be given through positing sensor. The robot or manipulator can take the working piece.
2.8. safety guarantee
If overloading, brake will stop the torque transferring to avoid other components damaging. There is
electric safety interlocking program in the control system, and emergency button on the control cabinet
and operation panel.
2.9. electric part: Control PLC: Mitsubishi FX1N-40MR
2.10. water, compressed air and power source requirement:
Water supply: with water circulation system on it
Compressed air: 0.4-0.8Mpa
Power source: 380V, 3 phases, 50Hz
3. Dies
3.1. design and manufacturing:
Die is designed according the confirmed drawings from the customers.
Before die is making, its drawings should be confirmed by signature by the customers.
3.2. hot trailing: Before delivery.
1 Upper & lower roller ZG310-570
2 Column ZG310-570 Casting
3 Gear shaft 40Cr Hardness 25-28
4 Gear C45 Hardness 48-50
5 Turbine box H250 Casting
6 Clutch LZ430
7 Die 5CrNiMo
7
ID
MA35335
Make
Chinese
Model
D46-1600
YOM
Condition
Brand New
Photo
See Photo
Central distance between two rollers: 1680 mm,
Diameter of roller: 1360 mm,
Length of roller:1500mm,
Max. length of billet: 1200 mm,
Max. diameter of billet: 180mm,
Adjustment distance of rollers: ±80 mm,
Rpm of roller: 3 r/min,
Phase adjustment of roller: ±3°
Power of main motor:220 KW
8
ID
MA35334
Make
Chinese
Model
D46-1400
YOM
Condition
Brand New
Photo
See Photo
Central distance between two rollers: 1460 mm,
Diameter of roller: 1200 mm,
Length of roller:1400 mm,
Max. length of billet: 1100mm,
Max. diameter of billet: 150 mm,
Adjustment distance of rollers: ±65 mm,
Rpm of roller: 4 r/min,
Phase adjustment of roller: ±3°
Power of main motor:185 KW
9
ID
MA35333
Make
Chinese
Model
D46-1200
YOM
Condition
Brand New
Photo
See Photo
Central distance between two rollers: 1250 mm,
Diameter of roller: 1000 mm,
Length of roller:1200 mm,
Max. length of billet: 950 mm,
Max. diameter of billet: 130 mm,
Adjustment distance of rollers: ±55 mm,
Rpm of roller: 4.5 r/min,
Phase adjustment of roller: ±3°
Power of main motor:132 (160)KW
10
ID
MA35332
Make
Chinese
Model
D46-1000
YOM
Condition
Brand New
Photo
See Photo
Central distance between two rollers: 1050mm,
Diameter of roller: 800 mm,
Length of roller: 100 mm,
Max. length of billet: 800 mm,
Max. diameter of billet: 110 mm,
Adjustment distance of rollers: ±50 mm,
Rpm of roller: 6r/min,
Phase adjustment of roller: ±3°
Power of main motor:110 KW
11
ID
MA35331
Make
Chinese
Model
D46-800
YOM
Condition
Brand New
Photo
See Photo
Central distance between two rollers: 845 mm,
Diameter of roller: 640 mm,
Length of roller: 900 mm,
Max. length of billet: 600 mm,
Max. diameter of billet: 85mm,
Adjustment distance of rollers: ±35 mm,
Rpm of roller: 8.5 r/min,
Phase adjustment of roller: ±3°
Power of main motor: 55 KW
12
ID
MA35330
Make
Chinese
Model
D46-300
YOM
Condition
Brand New
Photo
See Photo
Central distance between two rollers: 335mm,
Diameter of roller: 240mm,
Length of roller: 450 mm,
Max. length of billet: 260mm,
Max. diameter of billet: 35 mm,
Adjustment distance of rollers: ±15 mm,
Rpm of roller: 28 r/min,
Phase adjustment of roller: ±3°
Power of main motor: 15 KW
13
ID
MA35184
Make
Russian
Model
SP4200M
YOM
2020
Condition
Good Condition
Photo
See Photo
Max. productivity: 240 pcs/hour
Automatic cycle time: - 15+/-2 seconds for reference only.
Dimensions of parts that possible to produce:
Diameter: 90-160 mm,
Length: 550-750 mm,
Nominal shut height: 350+/-0.03 mm,
precision shut height adjustment: 5 mm,
Limits of un jamming: 17 mm,
Volume of HPU tank: 3000 litr,
Total power of HPU electrical motors: 650 kWt,
Force of working cylinders: 90 tons,
Installed electrical power: not less than 660 kWt,
Input cooling water temperature: 15-35 °С
Required consumption of cooling water for CWR – not less than 16-20 cubic m per hour
Required consumption of compressed air – not less than 6-7 cubic m per minute
Total machine weight – not more than 85 000 kg
Overall dimensions of complex
– length x width x height – _________ mm
Required shop area ______ sq meters
P.N:
Original equipment manufacturer can help die design also on extra cost can do erection/commissioning
14
ID
MA34069
Make
Smeral,Czech
Model
ULS100RA
YOM
2010
Condition
Good Condition
Photo
See Photo
Diameter of processed semi-products: 40-100 mm
Max. semi-product length: 500 mm
Number of working turns per minute: 8.8
Diameter of working rollers: 1000 mm
Width of working rollers: 1000 mm
Grip between the rollers: 130-250 mm
Max. rotating moment: 80 kNm
Minimum plan dimensions
Right-left: 4518 mm
Front to back: 4317 mm
Maximum floor plan dimensions (open covers and crossbar)
Right-left: 4518 mm
Front to back: 5314 mm
Machine height: 4210 mm
Main motor: 132 kW
Weight without spare rolls: 37927 kg
15
ID
MA33614
Make
Smeral,Czech
Model
ULS 55
YOM
Condition
Good Condition
Photo
See Photo
Diameter of work piece: Max 55 mm,
Diameter of roll segment: max. 600 mm,
Width of roll: 500 mm,
Roll revolutions: 8-16 min^-1,
Roll adjustment: 25 mm,
Driving power: 55 kW,
Dimensions: 3000 x 2400 x 2300 mm,
Total weight: 11,8 t
16
ID
MA33128
Make
Chinese
Model
D46-630
YOM
Condition
Brand New
Photo
See Photo
Certral distance between two rollers mm:655
Diameter of roller mm : 500
Length of roller mm :600
Max. length of billet mm : 500
Max. diameter of billet mm :65
Adjustment distance of rollers mm :±30
Rpm of roller r/min 12
Phase adjustment of roller ◦ 3°
Power of main motor KW: 37
17
ID
MA33113
Make
Chinese
Model
D46-500
YOM
Condition
Brand New
Photo
See Photo
Central distance between two rollers: 520 mm,
Diameter of roller: 400 mm,
Length of roller: 500 mm,
Max. length of billet: 400 mm,
Max. diameter of billet: 55 mm,
Adjustment distance of rollers: ±25 mm
Rpm of roller: 15 r/min
Phase adjustment of roller: ±3°
Power of main motor: 30 KW
18
ID
MI7164
Make
Chinese
Model
DA46-1000
YOM
Condition
Good Condition
Photo
See Photo
Center Distance Between Rollers : 1000mm
Roller Diameter : 780 mm
Roller Length : 1000mm
Adjustment of center Distance : 25 mm
Adjustment of Roller Phase : 3
Main Motor Power : 110kW
19
ID
MA32072
Make
Chinese
Model
D46-400
YOM
Condition
Brand New
Photo
See Photo
Central distance between two rollers: 420 mm,
Diameter of roller: 320 mm,
Length of roller: 500 mm,
Max. length of billet: 300 mm,
Max. diameter of billet: 45 mm,
Adjustment distance of rollers: ±15 mm,
Rpm of roller: 23 r/min,
Phase adjustment of roller: ±3°
Power of main motor: 22 KW
20
ID
MA30928
Make
Chinese
Model
DA46-500
YOM
Condition
Photo
See Photo
distance between rollers 500 mm, roller working dimension: dia 400 mm, length 400 mm, max blanking dia 35 mm, central distance increasement between rollers +_12, roller spindle speed 10-14 r/min, roller phase angle adjustment +_3 degree, main motor power 30 kW, Inclusive of one set of tooling
21
ID
MA29438
Make
Mitsubishi
Model
YOM
Condition
Good Condition
Photo
See Photo
Roll dice diameter: 1000 mm,
Roll diameter: 920 mm,
Roll width: 700 mm,
Roll rpm: 10,
Roll power: 20 ton,
Roll rotation torc: 14 ton-m,
Material diameter: 50-100 mm,
Wor piece length max: 500 mm,
Main motor: 150 kw x 8 p,
Weight: 37 ton,
Including high frequency heater