Category : Forging Equipment
Sub-Category : Ring Rolling Line
Total Machines Found :
| Machine Details
Good working condition
Automatic Line Wagner 2500 for manufacturing of forgings of large (seamless) rings and wheels(flanges)and rings (bearings), made from structural or other carbon steels and alloys. Production capacity 5000 tons/year.
Ring Rolling Machine Line : Wagner
1) Mechanical Billet Loader
2) Induction Heater
3) Shear For Billet Hot Cutting
4) Measuring device for billets
5) Press for Pre-forming billets
6) Ring Rolling Machine Axial Radial Type model PA63/50-1600/315
1. MECHANICAL BILLET LOADER. : Approx bundle weight 16 tons. Dia range of a bar 150-230 mm, shape of a bar round, length of bar 3000 mm, permitted deviation of straightness of the bars not more than 5 mm on each 1000 mm not more than 30 mm on each 6000 mm.
2. INDUCTION HEATER : Final heating temperature 1200 deg C, capapcitty with heating upto 1 150 deg C and max bar dia 8000 kg/hour, Dia range of a bar for each of complects of inductors : first complects of inductors :10pcs + 5 pcs spare – 190 – 230 mm, second complect of inductors : 10 pcs + 5 pcs spare 150-180 mm.
3. SHEAR FOR BILLET HOT CUTTING : Max bar dia 230 mm, limit strength of bar material with temperature 1 100 deg C – 100N/mm2, length of a piece max 500 mm, min 1,5 x.The shirtest tail piece 0,75 x.The shortest head pieces 60 mm, range dia of bars on each pair of billets +25 mm on each.
4. MEASURING DEVICE FOR BILLETS :Measuring accuracy of a weight after calibrating first part +_ 1%. Sizes of the pieces : dia 150 x 300 allowed +_ 0,53 % , dia 230 x 460 allowed +_ 0,5%, range dia of contrd coil dia 1,25.
Electric : Power of midfrequency 3600 kW , nominal frequency 600 kZ , power of drive electromotors in mechanism of material handling 5,5 kW , in billets for hot cutting 175 kW,.
Water : Cooling water in inner water flow circuit approx 100 m3/hour, turning water approx 115 m3/hour.
Compressed air : of compressed air approx 6m3/hour .
Oil for hydraulic system of billet for hot cutting 2000 litres.
PRESS FOR MAKING OF ROUND BILLETS TYPE HPP1600.
Outer dia not more than 500 mm, height not more than 315 mm, weight not more than 180 kg.
Technical specs: capacity in mid position 25000 kN, capacity of return stroke not more than 3,150 kN , capacity of knockout not more than 2500 kN ,
Geometrical specs : Distance between working surfaces not more than 900 mm, Distance between presses positions 700 mm, Travel distance : ram stroke not more than 900 mm, knockout stroke not more than 330 mm, Speed of ram travel : powering speed not more than 350 mm/s, speed of return stroke not more than 300 mm/s., pressure speed to acheve full capacity 50 mm/s, Three faced electromotors for main motor.Complete nominal power approx 1250 kW, nominal rotating frequency 1500/min .
CENTERING DEVICE : Horiontal travel 2 x 600 mm, vertical travel 50 mm, weight of workpiece not more than 180 kg, block dia not less than 230 mm, dia of ring billet not more than 500 mm, Electric : calculated on working voltage 380V + 10% three phased alternate current with frequency 50 kZ(cycles per second).
Elevating – Revolving mechanism External dia of workpiece not more than 500 mm, height of workpiece not more than 315 mm, weight of workpiece not more than 180 kg , Transmission gear II: External dia of (workpiece not more than ) 500 mm, height of workpiece 315 mm, weight of workpiece 180 kg.
Machine for radial axial ring rolling type PA63/50 – 1600/315.
Technical specs of ready made rings.External dia of rings 250-1600 mm, max dia with horizontal unloading 2000 mm, rings height 30-315 mm,.
Rings weight not more than 180 kg. The machine design is calculated on the sizes specified above and weight of ready parts.While manufacturing rings principle of rolling technology is applied not dependant on design of machine. As an example capability of rolling besides everything else depends on unit pressure flow of material of manufactured ring and on are of cross section of this ring. For this reason not all rings can be rolled final sizes of which demanded by all max . specs of machine.
Technical specs of workpieces (billets) Height of workpiece not less than 40 mm, not more than 315 mm, Radial capacity not more than 630 kN, axis rolling capacity not more than 500 kN .
MAIN ROLL :
Nominal dia 610 mm, with rolling of shaped rings can be used main roll with dia not more than 780 mm, Height of main roll :
On rolling flat surface not more than 350 mm, On rolling flat surface not more than 65 mm, height of standard main roll 350 mm, Max torque on main roll with rolling speed 1,25 m/s, and with standard drive capacity 35 khm , hight drive capacity 44 khm (absent).
AXIS ROLLS : Length 460 mm, angel on taper height 35 deg ,
DIA OF SADDLE WITH MAX HEIGHT OF RING AND MAX ROLLING CAPACITY 125 mm,
Rolling of rings with fixed saddle:
Max rolling capacity 200 kN , max ring height 80 mm, dia of saddle with max rolling capacity and max ring height 100 mm,
Design of rolling table:
Dia of opening in table not more 230 mm, with manufacturing of special table plates. Dia of opening in table not more than 350 mm, height of machine table above floor level 700 mm,
Carriage of saddle horizontal not more than 522 mm, distance between middle of main roll and middle of saddle not less than 365 mm, axial cell horizontally 1600 mm, distance between axial rolls not more than 330 mm, upper axial rolls vertically 300 mm,
Electric : electromotor 160 kW.
Outer dia of ring not more than 2000 mm, weight of ring not more than 180 kg , length of a conveyance 6500 mm, dia of rolls 120 mm, medium turning radius 2500 mm approx, number of rolls 1200 mm, weight of rings not more than 180 kg.
1) • 15 ton Bar Storage and Loading Device
2) • Induction Heater
3) • 1,250 ton Hydraulic Press, type S/RSt Po 1Z/1250 w/Hot Cutting Shear
Hydraulic Press With Built-In Shear And Material Handling Automation For Producing Ring Billets Working pressure - 250 Bar. Shear for hot cutting type W So 250: Cutting force -160 tons, Stroke - 250 mm. Maximum material diameter - 160 mm. Length of billet — from 130 to 350 mm. All data based on the maximum weight of billet 40 kg. Press type S/RSt Po 1Z/1250: Press force- 1,250 tons. Stroke- 500 mm. Distance between columns - 2,000 mm. Table dimensions in mm. - left to right 1,500, - front to back 1,200, Table height above floor level- 900 mm, Press height above floor level- 7,000 mm, Press speeds: - fast approach -300 mm/sec - working stroke- 64 mm/sec - return- 280 mm/sec Total power of high pressure pump drives 800 kWt including P1 to P6 = 3 x 250 kWt P7 30 kWt, P8 11 kWt, P9 0.18 kWt, Oil heater 18 kWt, Main voltage 380V, 50 Hz, Control voltage 110V, 50 Hz, Reostat voltage 24 V DC, Maximum diameter of ring billet 300 mm, Nominal productivity 220 pieces per hour, Water consumption 30 cubic meters per hour, Compressed air consumption 20 cubic meters per hour, Fresh air consumption 3,000 cubic meters per hour,
4) • Model VRW 40-400/130 ton Automatic Vertical Radial Mills
Max diameter of ring calibration 400 mm, Min diameter of ring calibration 160 mm, Max ring height 130 mm, Min ring height 60 mm, Productivity 220 pcs/hour, Cooling water consumption 0.5 quibic meter/hour, Compressed air consumption 25 quibic meters/hour, Press drawing number F 150.162. Radial-Axial Ring Roller – 2 Nos. Idle working pressure 60 Bar, Working pressure for ring rolling max. 160 Bar, Holding pressure for mandrel movement 300 Bar4., Type of ring rollers VRW 40-400/130, Adjustable rolling force from 4 to 40 tons, Motor power for main vertical shaft drive 160 kWt, Motor rpm 150 -1,500, Power of motors for pumps P1 and P2 - 45 kWt, Motor rpm for pumps P1 and P2 -1,450, Height above floor level ~ 5,000 mm, Grease pump 0.18 kWt, Main voltage 380V, Control voltage 110V, Reostat voltage 24V DC, Compressed air consumption 15 cubic meters per hour, Fresh air consumption 5,000 cubic meters per hour, Cooling water consumption 8 cubic meters per hour, Drawing number for ring roller F 530.222, Maximum productivity of the RR 110 psc/hour, Maximum and minimum dimensions of rings in mm: - diameter- 400 max, 160 min, - height - 130 max, 60 min.
5) • Automatic transfer between ring rolling mill and calibrating press
6) • 400 ton 2-Col. Single Crank Calibrating press w/Pneumatic Loading & Extracting device.
Straight Side Hydraulic Calibration Press - with automatic device for feed and unload of parts type Pd 400/1.25 Tonnage -400 metric tons. Number of pitmans -1, Stroke - 250 mm, Adjustment of the rod - 120 mm., Upper stroke under rod adjustment - 700 mm., Distance between columns - 1,250 mm., Table dimensions, mm- L-R - 1,200 F-B -900, Rod (ram) dimensions, mm L-R -1,000 F-B - 800, Height of the press table from the floor level 490 mm, Height of the press from the floor level 5,750 mm, Number of continuous strokes 24 spm, Number of single strokes 8 spm, Nominal torque 8,000 kgm, Main motor 30 kWt, Rpm of the main motor 1,500, Motor of the ram (rod) adjustment 4.1 kWt, Rpm of the ram adjustment motor 1,500, Input voltage 380V, 50 Hz, Control voltage 110V, 50Hz, Reostat voltage 24V DC,
1971 Recond 2002
RING ROLLING PLANT WAGNER RAW 80/50 CONSISTING OF:
Ring Roller WAGNER 80/50 (Radial and Axial), 2000 mm diameter and 400 mm width; PLC retrofitted 2002
1000 T Piercing Press DAVY P-1000, England
500 T Sizing Press FIELDING S-500, England
500 T Coining Press FIELDING C-500, England and 400 mm width
350 T Sizing Press JOHNSHAW E-350, England
160 T Numbering Press WAGNER W-160/C, Germany
Manipulator PIGOT PG-110 for job handling
Crane PIGOT PG-125K for material movement
Line for twin MORANDO TVM-90 650 mm CNC VTL machines
Conveyor lines DAVY D-500 and DAVY P-1000
TURN KEY AVAILABLE
Vertical Lathe WEBSTER & BENNETT
Radial Arm Drill ASQUITH (2 m)
Lathe BINNS & BERRY (3 m)
Automatic Saw (Conveyor, loader, electrical panel)
Ring Forging Line consists of:
1. model FN-220 Turbo 5000KN (year 1996) 1 set/ FOB 32,000,000 YEN
2. Model FN-220 Turbo-HS 5250KN (year 1997) 1 set FOB 32,000,000YEN.
above 2 set equip with Swiss AMYSA induction heater model AM106TC-150KW.(Complete specs attached).
1) Ring Rolling Machine Wagner & Dortmund 40 - Dia of job upto 200 mm , Inductions heater : Type STH : capacity 1400 kW , connection to power supply 1000 V, 1,1 kgc , height of bars 1800-1600 , T=1250 deg C , power of all electrodrives 15,35 Kw , dimensions of heater 8795 nx 1950 x 3615 mm , Three position Crank Forging Press type PDA400/1,27 : capacity 400 tons , 2 connecting rods , distance between columns 1270 mm , size of table by front 1270 x 820 mm , shut height with upper adjustment 1175 mm , ram stroke 400 mm , ram adjustment 125 mm , 20-31 SPM , main drive N= 50 kW , n=1175 - 2150 turn/min , Automatic transferred mechanism of press ring rolling machine KFRWT400 : max size of rings dia 200 mm , height 40 mm , dia of tilt table 1580 mm , eccentricicty main shaft 45 mm , internal dia of disk shaft 470 mm , max external dia of roll on table 640 mm , machine weight 7.2 tons , Drive of revollving table N=75 kW , n=1450 mm , Transfer mechanism between rolling ring machines and calibrating press. Calibrating presswith automatic loading and trsnferring mechanism type PDK250/09 , pressure force 250 tons , distance between columns by front 900 mm , table size 900 x 700 mm , ram size 700 x 600 mm , shut height with upper adjustment 645 mm , open height 1075 mm , ram stroke 350 mm , 22-38 SPM , energy 7500 kgm , main drive N=38 kW , n=1250 - 2200 turn/min.2) Induction Heater 3) Three positions crank forging Press PDA400/1,27 - 400 tons , 4) Two vertical rolling mills KFR Wt 400 , 5) Crank sizing Press PDK.
1) Ring Rolling Machine Wagner & Dortmund 630 - Dia of job 160 - 400 mm , Bar stacker with autoloader drawing Z530.1225-1231 : weight lift 15 tons , Induction heater drawing Z530.1213 ; capacity 2400 kW , 1000V , 1,1 kgc , productivity 6 tons per hours , bar dia 130 mm , T= 1250 deg C, Electric Oil hydraulic press of ring billet with built in shears for hot cutting type S/RSt P0 1 Z/1250 , capacity 1250 tons , working pressure 250 kgs/cm2 , distance between uprights 2000 mm , size of table 1500 x 1200 mm , ram size 1180 x 800 mm , height of installation 1300 mm , ram stroke 500 mm , height of table above floor 900 mm , speed : positioining of tool 300mm/sec , pressing 64mm/sec , retraction 280mm/sec , main drive of hydropump N=800 kW , dia of ring billet stock 300 mm , max productivity 20pc/hour , Built in shears : capacity of cutting 160 tons , stroke 250 mm , dia of cutting 160 mm , blank 130-350 mm , Automatic transfer device of press with ring rolling machine: General capacity 3,45 kW , Automatic vertical radial ring rolling mill VRW40-400/130 : adjsutable rolling capacity 4-40 tons , drive of main shft 160 kW , turns of motor 150-1500/min , capacity of hydropump 45 kW, height construction above floor 5000 mm , productivity of each mill 110 pcs/hr , size of rings : dia 160-400, height 60-130 mm , Calibrating double column crank press with pneumatic attachment for loading and unloading rings : capacity of pressing 400 tons , distance between uprights on front 1250 mm , , size of table 1200 x 900 mm , ram size 1000 x 800 mm , ram stroke 250 mm , ram regulation 120 mm , 24 SPM , eneergy 8000 kgs h m , maind rive N= 30 KW , n= 1500 turns per min , height of table above floor 490 mm , productivity floor 220 pcs/hr. -2) Billet Loader , 3) Induction heater , 4) Automatic Hydraulic Press S/RS StP0 1Z/1250 - 1250 tons , 5) Two Vertical Rolling Mills VRW40-400/130 . 6) Crank Sizing press PDK250/09 - 400 tons.
upsetting ( 16000 KN special-purpose hydraulic press ) ;
a. upsetting and descaling ;
b. pre-forming ;
c. punching and sizing.
(4) ring rolling ( D52-1000 CNC radial ring rolling mill ) ;-
Outer dia 350-1000 mm , height 250 mm , Radial rolling Force 800 mm ,
Rolling Linear Speed 1.3 m/s , power 200 kW ,dimensions 7500 x 2200 x 3600 mm.
(5) sizing ( 10000 KN sizing hydraulic press ) ;
(6) special-purpose manipulating pliers ( for loading/unloading blanks
from heating until finish ) ;