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Category : Forging Equipment
Sub-Category : Press Forging Open Die Hydraulic
Total Machines Found :
86
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| Machine Details
1
ID
MA39398
Make
Seonam (Korea)
Model
YOM
2008
Condition
Good Condition
Photo
See Photo
Force -2,500 tonnes
Stroke - 1,500 mm
Daylight - 3,400 mm
Table L-R - 6,000 mm
Table F-B - 2,200 mm
Press Action Push Down
Number of Columns - 4
Forging Speed - 67 mm/sec
Ram Advancing Speed - 300 mm/sec
Ram Return Speed - 300 mm/sec
Weight of Press alone - 250 tonnes
Number of Main Motors - 5
Total Power Rating of Main Motors - 185 kW
Number of Hydraulic Pumps - 5
2
ID
MA39255
Make
Korean
Model
YOM
Condition
Good Condition
Photo
See Photo
|
See Video
Capacity - 1800 Ton
Hydraulic pressure used - 210~140K/Cm
Pump capacity - 500L/min
Cylinder inner diameter - 930 mm
Kicker cylinder - 160 mm x 2EA
Pressurization speed - 13 mm/sec
Samha travel distance - 1000 mm
Hydraulic tank capacity - 3500 L
Power supply - 3-380V
Hydraulic power - 350 HP
Press dimensions - LxWxH - 2500x1560x7911 mm
Weight - 90000 kg
3
ID
MA39250
Make
Walter
Model
YOM
Condition
Good Condition
Photo
See Photo
Capacity - 1700 Ton
4
ID
MA39034
Make
Seonam (Korea)
Model
YOM
2009
Condition
Good Condition
Photo
See Photo
6500 TONS OPEN DIE FORGING PRESS
1 Power Total -5,093 tons
Up-setting -6,500 tons
Main -2,267 tons 1 set
2 Pressure Max Pressure 320 Kg/㎠
420 Kg/㎠
3 Ram Dia Main ¢950 mm
Aux ¢750 mm
4 Stroke 2,700 mm
5 Daylight 4,700 mm
6 Return Cylinder Power 450 tons
Max Pressure - 320 Kg/㎠
Manipulator -80 Ton
Load Moment -160 Ton
Lifting Stroke 1,200 mm
Lifting Speed 120 mm/sec
Tilting Upward 13.8 Deg
Tilting Downward 13.8 Deg
Shifting Right and Left 400 mm
Shifting Stroke 800 mm
Shifting Speed 80 mm/sec
Swivel Right 13 Deg
Swivel Left 13 Deg
Max Jaw Opening 2,200 mm
Min Jaw Opening 420 mm
Jaw Gripping Speed 110 mm/sec
Max Tongs Turning Circle ¢3,600 mm
Rotation Speed 0~16 R.P.M
Body -Traveling Speed 30~330 / 660 mm/sec
Traveling Distance 18 M
Rail Gauge 4,200 mm
Rail Dimension 180 mm
Wheel Dimension ¢1,000 mm
Traveling Speed - Main Pump Volumn 1,150 L/min
Normal Pressure 250 Kg/㎠
Electric Motor 132 Kw
Q'ty 4 set
Pilot Pump 160 L/min
Pressure 100 Kg/㎠
Electric Motor 30 Kw
Q'ty 1 set
Traveling Motor Capacity 600 cc/rev
Pressure 250 Kg/㎠
Q'ty 2 set
Rotation Motor Capacity 700 cc/rev
Pressure 250 Kg/㎠
Q'ty 2 set
5
ID
MA38908
Make
Anyang
Model
Y13-2000
YOM
Condition
Good Condition
Photo
See Photo
Capacity -2000 Ton
Nominal pressure -20 mn
System Pressure -25 mpa
Cylendrical Diameter - 740 +2*480
Clearance -3100 mm
Slide Stroke -1500 mm
Column Center Doistance -2800 *1500 mm
Column Dia -360 mm
Return Speed (Adjustable- 250 mm/s
Working Speed 45 mm /s
Down Speed - 250 mm/s
Size of Travelling Worktable - 3700 *1700 mm
Stroke of travelling Work tabnleb (Left & Right ) -1800 mm
Speed of travelling worktable - 150 mm
Max . Encerntricity - 200 mm
Max ingot - (Drawing / Upsetting )- 12/20 ton
Main Moto Power - 9*110 kw
Height Above -Floor - 9000 mm
6
ID
MA38906
Make
Anayang
Model
Y13-3150
YOM
Condition
Good Condition
Photo
See Photo
|
See Video
Capacity -3150 Ton
Nominal pressure -315 mn
System Pressure -25 mpa
Cylendrical Diameter - 800 +2*700
Clearance -3800 mm
Slide Stroke -1800 mm
Column Center Doistance -3600 *1900 mm
Column Dia -500 mm
Return Speed (Adjustable- 250 mm/s
Working Speed 45 mm /s
Down Speed - 250 mm/s
Size of Travelling Worktable - 5000 *2300 mm
Stroke of travelling Work tabnleb (Left & Right ) -2500 mm
Speed of travelling worktable - 150 mm
Max . Encerntricity - 250 mm
Max ingot - (Drawing / Upsetting )- 25/45 ton
Main Moto Power - 15*110 kw
Height Above -Floor - 10500 mm
7
ID
MI11069
Make
Sack
Model
YOM
Condition
Good Condition
Photo
See Photo
Capacity :1000 Tons
2 Column Pull Down Type
Distance Between Columns :1700*980 mm
Table Surface Area:1100*2200 mm
Saddle- Work Surface :250*1000 mm
Transverse Displacement Of the saddle :1350 mm
Press Cylinder 650*1000 mm
Daylight:2450 mm
Press Speed :4 Speeds -75 :150;220;300 mm/sec
Max Stroke:1000 mm
Hydraulic Pumps:4 Nos-Wepuko, Flow360 I Min,725 rpm
Motors -4 Nos BBC 132 KWeach
Manual and Automatic Forging
Height Over Ground 4840mm
Depth Foundation 5800 mm
With Forge Manipulator Heinrich Rau Wildau Type Msf 2.5
Capacity 2,5 tonns
8
ID
MA38680
Make
Seonam (Korea)
Model
FGP-2500
YOM
2008
Condition
Good Condition
Photo
See Photo
Power -2290 Ton
Pressure -Max Pressure -320 kg /cm2
Stroke - 1500 mm
Daylight - 3400 mm
Speed -Aproaching :300 mm /Sec
Forging Total Cylinder -:67 - 29 mm /sec
Moving Bolster -:2200 x 6050 mm
machine Weight -About 250 Ton
Manipulator -40 Ton
Manipulator - 20 Ton ,Make -TCM , FD200
1.Weights:
1)2500ton press:
270ton
2)20ton Manipulator:
25ton
9
ID
MA38673
Make
JSW,Japan
Model
YOM
2010
Condition
Good Condition
Photo
See Photo
Press Forging Open Die Hydraulic
Make -JSW
YOM -Used 15years after overhull (2010) for press and 7 years for manipulator.
Capacity - 2500 Ton
From 2 week Push Down Hydroulic
Volume - UP TO 2500 ton
Juremsu -1
Use -for hot free forging
Nominal Pressure -300 kg /cm^2
Stroke -1800 mm
Daylight -3200 mm
Column Internal Dimension --2500 mm x 1000mm (Left / Right X Front /Back )
Recovery Power - 230 Ton (Cylendrical Capacity : 115 t X2
Eccentric Power - 500 T -M (2500 T with a radius of 200 mm )
Processing Speed - Descent up to 300 mm /s (Die Aligment )
Calculated value -Pressurized 60 ,33,19.5 mm / s 4 stage vSwitching
-Rise 300 ,150 ,50 mm / s 3 stage switching
Number of Forgoing
Pressure - 2500 Ton
Full Stroke -200 mm
Pressure - 100 mm
Ram Expansion (Ram Extension ) - 800 mm
No of Forging S.P.M -14-16
1)Auxiliary Divice -
Table Mover -from Hydro Cylinder driving method
ability- 60 T (Cylinder Force )
Stroke - 5000 mm
Table Area - 2000 mm x4500 mm (Left /Right x front back )
Moving Speed -300 mm /s X 40mm /s
Table Stoping machine precision -+3mm (each Step)
table Manghyang -Forging Direction
2)Saddle shift Device -
from - Hydraulic Cylinder driving method
Bility - 12 T (Cylinder Force )
Stroke - 3000 mm
Moving Speed -200 mm /s , 20mm /s (2 stage -Switching )
Sadle direction -Pependicula ton the forging direction
3) Prize Rotating device
from hydroulic -motor Driven
Rotating Bolster Area -1800 mm
Rotation Speed 5 Rpm (Average )
Directoin of Rotation -Left and Right both Direct
4) Knockout Equipement
from Hydraulic Cylinder direct acting
Ability 200 t (RETURN 75 T )
OPERATING SPEED -160 MM/S (Return 300 mm /s )
Stroke 1000 mm /s
5)Rotator -
from Hydraulic Cylinder lifting ,hydroulic motor Rotation
Pressure - Ability - 15 T ( Cylender force 24 t )
presure height -800 mm fl
rotation Angle -360
Speed -Rotation 3rpm
rise - 200 mm/s
Descent -300 mm/s
Manipulator
Make -Velox
Capacity - 25 Ton
Weight -270 Ton
10
ID
MA38669
Make
HJ
Model
YOM
Condition
Good Condition
Photo
See Photo
1 Maker HJ
2 Type Four Column Push Down
3
Nominal Forging force
(static working pressure 300 bar)
23 MN (2300 tons)
Max. 2500 tons
4 Max. press stroke 1500 mm
5 Press daylight 3400
6
Press force stage, at 300 bar
- 1 stage (one-central cylinder)
- 2 stage (two-side cylinders)
- 3 stage (three-all cylinders)
12.3 MN (1230 tons)
10.63 MN (1063 tons)
23 MN (2300 tons)
7 Distance between columns (clear width) 2730 mm x 1180 mm
8 Number of pull back cylinders 2
9
Eccentric loading at 20MN - in line of
forging at right angle to line at forging
150 mm either side
300 mm press center
10 Die Table shifting device stroke
(Left, Right) 6000 mm (L3000mm, R.3000mm)
11 Table area (width x length) 2200 mm x 6000 mm
12
Press speeds
- Forging speed at 23MN (2300 tons)
10.63 MN (1063 tons)
- Advance speed. fast/slow
- Return speed. fast/slow
- Die table slide forward. fast/slow
80 mm/sec
100 mm/sec
250 mm/sec
250 mm/sec
250 mm/sec
13
Force
- Forging
- Return
- Moving table
- Top die clamping
20MN (2000 tons)
2.4MN (240 tons)
0.65MN (65 tons)
0.15MN (15 tons)
14 Hydraulic main pumps
5 sets x A7V, A2F0,
New 2 sets x A4VS0 500
High pressure axial piston pump
- Rexroth Germany
15 Electric main motors 5 sets x 185 kW, 440V,1200 rpm
2 sets x 250 kW, 415V,1500
16
Total electric power supply
- 5 sets x main motor
- 2 sets x main motor
- 1 set x pilot motor
- 1 set x cooling and filtering motor
- 1 set x lube motor
185 kW, 440V, 1200 rpm
250 kW, 415V, 1500 rpm
37.5 kW, 440V, 1500 rpm
22 kW, 440V, 1500 rpm
0.75 kW, 440V
17
Overall dimension of press
- Total height
- Press height above floor level
- Depth
11,300 mm
8,500 mm
2,800 mm
18 Weight of press Approx. 250 tons
19 PLC control panel and Operator panel
Siemens S7
PLC control panel
HM119 color touch screen
20 Cycle mode
Manual
Semi-auto
Auto cycle
11
ID
MA38667
Make
HBE Korean
Model
YOM
2011
Condition
Good Condition
Photo
See Photo
MAKER HBE PRESS
MADE-IN KOREA
QUANTITY 1 set
YEAR OF MANUFACTURE 2011
TYPE Four Columns Push Down Open Die Hydraulic Forging
Press
NOMINAL FORCE 3,500 tons at 320 bar
UPSETTING FORCE 4,000 tons at 350 bar
MAX. STROKE 2,500 mm
DAYLIGHT 3,000 mm
DISTANCE BETWEEN COLUMNS 3000 mm x 1,460 mm
PULL BACK CYLINDERS 2 units
FORGING TOLERANCE ±1 mm on hot workpiece
DIE TABLE AREA W2000 x L4000 x stroke±3000mm
PRESS SPEEDS
- FORGING
- UPSETTING
1-80 mm/sec at 3,500 tons
1-40 mm/sec at 4,000 tons
- ADVANCE
- RETURN
- DIE TABLE SLIDE FORWARD
fast 1-300 / slow 10 mm/sec
fast 1-300 mm/sec / slow 10 mm/sec
fast 1-250 mm/sec / slow 5 mm/sec
PRESS FORCES
- FORGING
- UPSETTING
- RETURN
- TABLE SHIFT
3,500 tons
4,000 tons
300 tons
94 tons
HYDRAULIC PUMPS 8 units, axial piston pump, oil gear pressure 400 bar, worki
ng pressure: 350 bar
ELECTRIC MOTORS
- MAIN MOTORS (4 SETS) 500kW, 3300volt,1450 rpm (1 set), 1000rpm(3 sets), doubl
e end shaft
- BOOST MOTOR (2 SETS) 90kw,440volt,1450rpm
- PILOT PUMP (1 SET) 60kw, 440volt,1450rpm
- COOLING AND FILTERING MOTOR
(1 SET) 150kw, 440volt, 3000rpm
- 1SET Χ AUXILIARY MOTOR (1 SET) 90kw, 440volt,1450rpm
PLC CONTROL SYSTEM AND HMI PLC Allen-Bradley
12
ID
MA38535
Make
HL
Model
HL1000
YOM
Condition
Good Condition
Photo
See Photo
Capacity:1000 ton
Passage between uprights:1000 mm
Max ram adjustment:800 mm
Distance between table -- ram:1400 mm
Table area:1200 x 1000 mm
Electric motor (power):55 kW
Length:1500 mm
Depth:1500 mm
Height:5500 mm
Weight:25
4 column hydraulic press
13
ID
MA38505
Make
Seonam (Korea)
Model
YOM
2006
Condition
Good Condition
Photo
See Photo
Press Forging Open Die Hydraulic
Up-setting - 6,500
Tons at 420bar
Daylight - 5,200 mm
Stroke of Movable Cross Head 2,700 mm
Main Ram Dia. ¢950 mm. 1 set
Side Ram Dia. ¢750 mm. 2 sets
Return Cylinder Ram Dia. ¢300 mm. 2 sets
Moving Table (W x L) W2,600 Χ L6,600 mm
Moving Table Stroke 5,500 mm
center to both side: 2,750 mm
Approaching Speed 300 mm/sec
Main Cylinder Forging Speed 163 mm/sec at 2,200 tons / 320 bar
All Cylinder Forging Speed 73 mm/sec at 5,000 tons/ 320 bar
Up-setting Forging Speed 10 mm/sec at 6,500 tons/ 420 bar
Return Speed 270 mm/sec
Hydraulic Main Pump 12 sets Rexroth Plunger Pump (A7VO+A2FO)
Electric Main Motor 12 sets 300 kW 6P 3.3kV, 3,600 kW HYUNDAI
Main Tank Volume 42,000 Litter
Overall Dimension Height 13,900mm Depth: 3,760 mm. above of floor level
Weight of Press Approx. 1,200 ton
Attachment Equipment
- Tool shifting device Stroke: 4,800 mm
- Top die clamping device
- Die magazine device 4 stages
- Pop-up turn table: 50tons Χ ¢1,300mm
*Manipulator
Capacity 80tons
Model 160M-T
Year of Acquisition 2006
Maker SEONAM Industrial Machine Co.
Manipulator type Rail Bound Manipulator Oil Hydraulic System
Load Moment 160M-tons
Tongs Openings max ¢2,200/min ¢420 mm
max Turning Dia. ¢3600 mm
min Tongs Central Height Above
Rails 1.800 mm
max Tongs Central Height Above
Rails 3,000 mm
Vertical Stroke of Tongs Parallel to
Floor 1,200 mm
Vertical Tilting Angle of Tongs up & down 13.8 degree
Horizontal Side Shift of Tongs +- 400 mm
Horizontal Slew Angle of Tongs +- 13 degree
Central Rail Distance 4,200 mm
Rotation Speed max 16 rpm
Traveling Speed 30-330/660 mm/sec
Lifting Speed 120 mm/sec
Traveling Distance 18,000 mm
Hydraulic Main Pump 4 sets, Rexroth Plunger Pump (A7VO)
Electric Main Motor 4 sets, 132kW 6P 440V, 528kW HYUNDAI
Overall Dimension H5,200 x W6,700 x L15,700 mm
Weight Approx. 400 ton
14
ID
MA38504
Make
Davy
Model
YOM
Condition
Good Condition
Photo
See Photo
Ram Dia :300 mm
Cylinder Internal Dia :625 mm
Stroke 0 to 900 mm
Max Daylight 2000 mm
Max Distance Between the columns :1700 mm
Approach Speed (by gravity)250 mm/sec
Forging Speeds 22.5 to 90m/sec
Lift Speed 135 & 270 mm/sec
Damping /return rams 150 mm dia *2
Hydraulic Pumps 175 kw *4
Tool Height (Bottom):655 mm min to 725 mm max
Tool Height (top)520 mm to 590 mm max
Vertical Press Daylight between tool Clamp faces on the frame :2000mm
Frame clearance between column guides on line of forging:1700 mm
Ecentric Loading Capacity (800 tonnes)
In line of forging at right angles to line of forging) :60 mm ) Either Side
:120 mm )Press Centre
Maximum Capacities
Main Cylinder :800 tonnes at 320 bar
Two Lift Cylinders:40 Tonnes at 100 bar
Maximum Stroke :
Maximum press Stroke:900 mm with worn tools
760 mm with new tools
Flat Tool Face 800 *300 mm
Press Has Been Maintained on High Standard
Manufactured 1978/79 installed 1980
Electrics updated 2005
Kawasaki Pumps installed early 2023
15
ID
MA38488
Make
Dnepropress
Model
PB1341
YOM
1985
Condition
Good Condition
Photo
See Photo
Nominal force 1250 ton
Slide stroke 1250 mm
Distance between table and slide 2650 mm
Main motor power 11.93 kW
Table size width / length 1250 / 3150 mm
Machine dimensions L x W x H 16950 x 12100 x 11410 mm
Weight 265000 kg
16
ID
MA38310
Make
Schloemann
Model
YOM
Condition
Good Condition
Photo
See Photo
Capacity - 2000 Ton
Max. Light - 2400 mm (Without Dies)
Complete of moving Table
17
ID
MA38234
Make
NK
Model
YOM
2017
Condition
Good Condition
Photo
See Photo
Capacity - 1500 Ton
Die Height - 2500 mm
Stroke - 1800 mm
Descending - 200~250 mm/S
Presing - 15 mm/S
Moving Bolster - HYD CYLDER FEEDING TYPE
Moving Table Size - 1700x1700 mm
Bolster Stroke - 1950 mm
18
ID
MA37927
Make
Huynjin Koera
Model
FGP-2300
YOM
2008
Condition
Good Condition
Photo
See Photo
Power Total tons 2,290
Main tons 1,230
Pressure Max Pressure Kg/㎠ 320
Ram Dia Main mm ¢700
Aux mm ¢460
Stroke mm 1,500
Daylight mm 3,400
Return Cylinder Power tons 240
Max Pressure Kg/㎠ 320
Dia mm 2-¢220
Stroke mm 1,500
Speed Approaching mm/sec 300
Forging / Total Cylinder mm/sec 67 / 29
Forging / Center Cylinder mm/sec
Return mm/sec 300
Moving Bolster Size mm 2,200Χ6,050
Stroke mm 3,000
Speed mm/sec 0∼300
Power tons 65
Cylinder Dia mm 2Χ1-¢200
Max Pressure Kg/㎠ 320
Column Dia mm 4-¢390
Length mm
Front Distance mm 3,250
Side Distance mm 1,650
Front Inside Distance mm 2,730
Side Inside Distance mm 1,180
Hydraulic Unit Main Pump-1 3 sets A7VO500LV
Total Q'ty sets 5
Total Volume L/min 2,900/1,250
Main Oil Tank Volume Litter
Prefill Tank Vol Litter
Total Motor Kw 185Χ5
Accessory Pop-up Turn Table set 1
Tool Shift set 1
Machine weight abt 250 tons
Manipulator -80 Ton
19
ID
MA37874
Make
HBE Korean
Model
YOM
2008
Condition
Good Condition
Photo
See Photo
1. Forging Force, Normal 30MN (3000Ton)
2. Upsetting force 35MN (3500Ton)
3. Press stroke 2000 mm
4. Press daylight 4000 mm
5. Distance between columns surface (LxR, FxB) 1460 mm x 3000 mm
6. Number of pull back cylinders 2
7. Main ram diameter 1 x 1100 mm
8. Die Shift Device 3 Position
9. Forging tolerance measures on hot workpiece ±2 mm
10. Die table area (width x length x stroke) 2000 mm x 4000 mm x ±3000 mm
11. Press speeds
- Forgings speed at 35MN (3500 Ton) - 80 mm/sec
- Upsetting at 40MN (4000 Ton) - 40 mm/sec
- Advance speed - 300 mm/sec / 10 mm/sec
- Return speed - 300 mm/sec / 10 mm/sec
- Die table slide - 250 mm/sec / 5 mm/sec
12. Press forces
- Forging - 35 MN(3500 Ton)
- Upsetting 40 MN (4000 Ton)
- Return3.0 MN (300 Ton)
- Table shift1.5 MN (150 Ton)
- Top die clamping 0.07 MN (7 Ton)
13. Number of press stroke
Press stroke Penetration Return stroke Stroke per minute
1 cylinder 100 200 mm 15/17
1 cylinder 50 100 mm 25/30
1 cylinder 2 10mm 90/95
14. Hydraulic pumps 8 sets x Axial piston pump, Variable
Pressure rate 400 bar
Working pressure 350 bar
- Kawasaki, Japan
- Total flow. 4800 L/min
15. Electric motors
4 sets x 613 kw, 6 p, 3300 volt,
IP22, F-class
Double end shaft
16. Total electric power supply
- 4 sets x main motor - 613 kw, 3300 volt, 1200rpm
2 sets x boost motor - 15 kw, 440 volt, 1800 rpm
- 1 set x pilot motor - 37.5 kw, 440 volt, 1200 rpm
1 set x cooling and filtering motor - 20kw, 440 volt, 1800 rpm
Total power supply - : 2539.5 kw
- 3300 volt: 2452 kw
- 440 volt: 87.5 kw
17. Overall dimension of press
- Height - 11985 mm
- Press above floor level - 9940 mm
- Depth - 2045 mm
18. Weight of press Approx. 650 Tons
19. PLC Control System and HMI Siemens S7-400
19 inch color touch screen
Note: - Hydraulic system and electric system will be supplied after upgrading.
- Above information is based on the specification before upgrading
Open Die Forging Press with 25 Ton
Manipulator
20
ID
MA37872
Make
Anyang
Model
YOM
Brand New
Condition
Good Condition
Photo
See Photo
Capacity 2000 Ton
Nominal pressure 20 MN
Working pressure 25 MPa
Oil cylinder diameter mm
Ф740
2ΧФ480
Clearance distance 2800 mm
Slide stroke 1600 mm
Column center distance 2800Χ1500 mm
Column diameter Ф360 mm
Return speed 200 mm/s
Working speed 45 mm/s
Down speed 200 mm/s
Traveling platform size 3700Χ1700 mm
Traveling platform stroke 1500 mm
Traveling platform speed 150 mm/s
Main motor power KW 990KW
Fast forge number Number 45
Max eccentricity 120 mm
Max forgeable ingot T
Drawing: 20t,
upsetting 12t
machine height Above floor ≤mm 9000
21
ID
MA37746
Make
Bliss
Model
YOM
YOM 1996 last modernization 2016
Condition
Good Condition
Photo
See Photo
Nominal press force: 2,500 t
- Maximum pressing force: 2,750 t
- Pressing speed: 56 mm/s at 2,000 t
- Pressing speed: 45 mm/s at 2,500 t
- Number of strokes/min in the leveling cycle at 400 t: 72 strokes/min
- Ram stroke: 1,525 mm
- Clearance between the columns: 1,850 mm
- Maximum opening without removing the mold holder: 2,800 mm
- Ejector in the lower table: stroke of 610 mm and force of 170 tons
- Lower table with cylinder displacement: Space for 3 tools
The positioning of the ram as well as the force and speed are regulated
by a programmable control system. The creation and storage of programs
at the workstation are carried out on a microcomputer.
*
) Among other things, new high-performance pumps from OILGEAER-TOWLER
and a new electrical system were installed in 2016
22
ID
MA37685
Make
Model
HSF 1600Ton
YOM
1992
Condition
Good Condition
Photo
See Photo
PRESS FRAME :-
Press Tonnage 16000 KN (1600 Ton)
Press Frame design Four columns push down acting
Slide stroke 700 mm
Day light Top and of bottom bolster 1500 mm
Bottom Bolster size 1200 mm x 1200mm
Top Bolster size 1000 mm x 1000mm
Return cylinder capacity 1000 KN(100Ton)
Slide guiding & Configuration Four Column Guide
Slider safety device 1 Set stopper
Bolster T-Slot pattern Per customer specification
Shut height 500 mm
Ejector 500 mm
SPEED :-
Fast advance 1-300 mm / sec, variable control
Pressing 1-60 mm / sec, variable control
Fast return 1-300 mm / sec, variable control
Ejector 1-300 mm / sec, variable control
CYLINDERS:-
Main cylinder, 320bar 1 Set x1600 Tons
Ejector cylinder, 320bar 1 Set x100 Tons
STANDARD FEATURE & EQUIPMENTS :-
Press Frame construction Cast steel
Press accuracy DIN and ISO standard
Bed &Slide deflection under full press load 0.1mm / 1000mm
Slide guide way Eight (8) Bronze Guide
Emergency stop 1 Set xpress frame local panel
1 Set x operator panel
Safety & service platform around crown Included / Fully enclosed
Press crown service ladder with safety cage One (1)
Steel panel covers for
press sidecolumns ~
Removable Included
Press anchor bolts Included
Press operator, service & maintenance
manuals One (1) Set
HYDRAULIC PUMP :-
Main pump 3 SetsxAxial piston pump
Pilot pump 1 Set xVariable axial piston pump
Circulation pump 1 Set xVertical centrifugal pump
ELECTRIC MOTOR:-
PLC control Siemens S7
HMI Siemens
Touch screen Siemens
Included Supply Part:-
1-1-1) HSF 1600Ton Four column Push down forging press complete
1-1-2) Upgrade PLC Control System
1-1-3) Modernization of prefill tank with main tank
1-1-4) Hydraulic piping and fittings
1-1-5) Foundation drawing and loading data 1-
1-6) Documentation, drawing and manual 1-1-
7) Packing, skidding
1-1-8) Electric drawing
1-1-9) Lubrication system part
1-1-10) 1 set Top die
1-1-11) 1 set flat die
1-1-12) Inland transportation
1-1-13) Full refurbishment, Retrofit
1-1-14) New painting
1-1-15) One (1) year service warranty
1-1-16) Supervising of commissioning, training
1-1-17) 1 set Bottom Turn Table
Exclusions from Scope of Supply and Services :-
1-2-1) All taxes and duties in India
1-2-2) Related matters to all environment permission in relation to environment, noise,
vibration and etc.
1-2-3) Civil works and operator cabin and related matters to a structure
1-2-4) Utilities (air, water, electricity)
1-2-5) Tooling (Die & Anvil)
1-2-6) Hydraulic oil & Flushing oil
1-2-7) Material for production trials
1-2-8) Installation of pit cover around Forging press
1-2-9) Installation of piping
1-2-10) Cooling Tower and cooling water pump and piping
1-2-11) Lubrication grease
1-2-12) Nitrogen Gas
1-2-13) Electric cable and tray, ducts
23
ID
MA37650
Make
Seonam (Korea)
Model
YOM
1977
Condition
Good Condition
Photo
See Photo
Press Forging Open Die Hydraulic with Manipulator
Press Type Four column push down Oil hydraulic system
Nominal force (static working pressure of 320 bar) 5,000 Tons
Up-setting force (static working pressure of 420 bar) 6,500 Tons
Daylight 5,200 mm
Stroke of Movable cross head 2,700 mm
Main Ram dia (Center cylinder) 1 set - ¢950 mm
Side Ram dia (Side cylinder) 2 sets - ¢750 mm
Return cylinder Ram dia 2 sets - ¢300 mm
Moving Table Width 2,600ΧLength 6,600 mm
Moving Table stroke (center to both side 2,750mm) 5,500 mm
Approaching speed 300 mm/sec
Main cylinder Forging speed (2,200 tons/ 320 bar) 163 mm/sec
All cylinder Forging speed (5,000 tons/ 320 bar) 73 mm/sec
Up-setting Forging speed (6,500 tons/ 420 bar) 10 mm/sec
Return speed 270 mm/sec
Hydraulic Main pump 12 sets Rexroth Plunger Pump (A7VO+A2FO)
Electric Main Motor 12 sets 300Kw 6p 3.3KV 3,600 Kw HYUNDAI
Main Tank volume 42,000 Litter
Overall dimension Height above of floor level 13,900mm Depth 3,760 mm
Weight of press Approx. 1,200 ton
Attachment Equipment
1) Tool shifting device Stroke 4,800 mm
2) Top die clamping device
3) Die magazine device 4 stages
4) Pop-up turn table (for ingot) 50tonsΧ¢1,300mm
80T-160MT Rail Bound Manipulator
YOM- 2003
Manipulator type Rail bound Manipulator Oil hydraulic system
Nominal carrying capacity 80 Tons
Load moment 160 Meter-Tons
Tongs openings max ¢2,200 / min ¢420 mm
max Turning diameter ¢3,600 mm
min. Tongs central height above rails 1,800 mm
max. Tongs central height above rails 3,000 mm
Vertical stroke of tongs parallel to floor 1,200 mm
Vertical tilting angle of tongs Up 13.8 degree / Down 13.8 degree
Horizontal side shift of tongs ± 400 mm
Horizontal slew angle of tongs ± 13 degree
Central rail distance 4,200 mm
Rotation speed max 16 rpm
Travelling speed 30~330/660 mm/sec
Lifting speed 120 mm/sec
Travelling Distance 18 meter
Hydraulic Main pump 4 sets Rexroth Plunger Pump (A7VO)
Electric Main Motor 4 sets 132Kw 6p 440V 528 Kw HYUNDAI
Overall dimension Height 5,200mm Width 6,700mm Length 15,700mm
Weight of manipulator Approx. 400 ton
24
ID
MA37512
Make
Model
P152
YOM
Condition
Good Condition
Photo
See Photo
Type Hydraulic press
Manufacturer Dnepropress
Model P152
Nominal force 800 ton
The distance between the table and the slide 2000 mm
Slider stroke 1000 mm
Table width 1200 mm
Table length 2400 mm
Dimensions 14500 x 9600 x 6850 mm
25
ID
MA37342
Make
Russian
Model
PA2642
YOM
Condition
Good Condition
Photo
See Photo
Oil Hydraulic
Pressure 16 000 kN (1600t)
Ram max stroke 1000 mm
Ram speed, mm/s:
idle 25
work 0,2-2
reverse 25
Min distance b/n bolsters work surfaces 975 mm
Bolsters sizes L x W 1590Χ1450 mm
Distance b/n columns (daylight), mm:
lengthwise 1600
widthwise 1250
Total power requirements of the hydraulics motors 48 kW
Overall dimensions L x W x H 4425x2950x9240 mm
Weight 99580 kg
Oil tank volume 1000 l
Pump flow 270 l/min
Pump pressure up to 350 bar
Designed for stamping at a constant temperature of parts such as turbine blades preheated to 800-1100 degrees, made of steel and alloys based on titanium, copper, nickel
26
ID
MA37212
Make
Bliss
Model
S-2750-4R-72-144
YOM
1976
Condition
Good Condition
Photo
See Photo
The Press was fully revamped in 2016 and is in full working condition.
Capacity -2750 Ton
1 - Rated force: 2,500 T
2 - MAX Force: 2,750 T
3 - Slide speed: 56 mm/s at 2,000 T
45 mm/s at 2,500 T
4 - Number of strokes/min in levelling cycle at 400 T: 72 strokes/min
5 - Slide stroke: 1.525 mm
6 - Passage between columns: 1,850 mm2
7 - Maximum opening without removing the tool holder: 2,800 mm
8 - Ejecon in the lower table: stroke of 610 mm and force of 170 Tons
9 - Lower table sliding by cylinder: capacity of 3 tools
10 - Posioning of the slide as well as force and speed are controlled by a programmable
controller
11 - Development and storage of programs at the workstaon on a microcomputer
Wellman 12 Ton Manipulator
Manipulator definition of 25 M/T
Maximum rated capacity: 12,700 KG I -
Pliers clamping force: 2 x 757 KN2 x 76 T
Maximum moment at clamping jaws: 249 KN/M 25.400 Kg/M -
Maximum moment at front axle: 474 KN/M 48.300 Kg/M 1.341 Kg/M
Torque at the clamping head: 13.2 KN/M
Useful traction force: 4.98 KN 1670 Kg
Clamping capacity :squares: minimum: 305 mm - Clamping capacity: squares: maximum: 865 m -
Clamping capacity: rounds t minimum 305m
Clamping capacity rounds 1 maximum: 1000m
Weight of the empty machine: 54,000 Kg
Front axle load: empty: 30,000 Kg
Load on front axle laden: 56,500 Kg
Load on rear frame unladen: 24,000 Kg
Load on rear frame: loaded: 10,000 Kg DIMENSIONS: 5.800
Overall length (without ingot): 7950
Overall width: 4,000
Radius of the circle of evolution (without ingot)
Wheelbase: 4297 m -21 Height of arm axis horizontal min. : 915m
Height of arm axis horizontal max.: 1675
Amplitude of parallel lifting movement: 760 mm
Amplitude of oscillating movement above 1'hor. : 4.50
Amplitude of oscillating movement below hor.: 90
Diameter of clamping head rotation circle: 1800 mm - - SPEEDS:
Full opening of the clamps: 13 seconds.
Clamps fully closed: 11.5 seconds
Clamps lowered: 4 M/Min
Clamp lifting: 4 M:Mn
Oscillation towards the ground: 8.8 M/MIn.
Tilt Oscillation: 8 M:Min.
Lock-to-lock steering: 10 seconds
Forward or reverse translation: 60 M/Min.
Clamping head rotation, maximum: 12 rpm.
EQUIPMENT:
ELECTRIC MOTORS :
2 motors of 75 Hp at 1460 rpm. "C.E.M." (or UNELEC)
Motors, equipment, Start-Stop commands with buttons pushers, and the contact head on the mast
will be hose-tight (washing the machine with hot water and steam).
Supply voltage: 380 Volts 50 Hz 3 phases + earth IN.)
48 Volts (or 24 Control voltage)
HYDRAULIC PUMPS:
T): 2 "DONKIN 18" variable flow pumps (identical to WELLMANN 3
Speed 1,500 rpm
Maximum flow 340 litres/minute.
Maximum pressure 87 Kg/cm2 -I Gear pump forsteering
HYDRAULIC MOTORS: -
2 "DENISON-DERI" 5/8 3/34 motors,
speed 400 rpm: I "RUSTON" M-4875/2 C motor with reducer
27
ID
MA37194
Make
Russian
Model
YOM
Condition
Good Condition
Photo
See Photo
Hydraulic press 1500t along with manipulator 10t.
28
ID
MA37151
Make
Bliss
Model
S-2750-4R-72-144
YOM
1996/2016
Condition
Good Condition
Photo
See Photo
The Press was fully revamped in 2016 and is in full working condition.
Rated force: 2,500 T
MAX Force: 2,750 T
Slide speed: 56 mm/s at 2,000 T - 45 mm/s at 2,500 T
Number of strokes/min in leveling cycle at 400 T: 72 strokes/min
Slide stroke: 1.525 mm
Passage between columns: 1,850 mm2
Maximum opening without removing the tool holder: 2,800 mm
Ejection in the lower table: stroke of 610 mm and force of 170 Tons
Lower table sliding by cylinder: capacity of 3 tools
Positioning of the slide, as well as force and speed, are controlled by a programmable controller
Development and storage of programs at the workstation on a microcomputer
Including a 5-Ton DANGO & DIENENTHAL Manipulator
29
ID
MA36972
Make
Bliss
Model
YOM
Condition
Good Condition
Photo
See Photo
Revamped 2016, last operated 20 December 2022, Including 5 Ton Mobile manipulator Dongo & Dienenthal
Can be inspection under power !
Open Die Forging Press 2500 Tons :
Brand : Bliss / France
YOM : 1997
Mobile Manipulator 5 Tons :
Dango & Diedenthal
YOM : 2008
Main Features:-
Rated force 2500Ton
Max force 2750Ton
Number of strokes/min in levelling cycle at 400T: 42 strokes/min
Slide stroke 1.525mm
passage between columns 1850mm2
Maximum opening without removing the tool holder 2800mm
Ejection in the lower table stroke of 610 mm and force of 170 Tons
Lower table sliding by cylinder capacity of 3 tools
Positioning of the slide as well as force and speed are controlled by a programmable controller
Development and storage of programs at the workstation on a microcomputer
30
ID
MA36856
Make
Schloemann
Model
YOM
1985 operated 1990
Condition
Good Condition
Photo
See Photo
1000 ton Schloemann Free Forging press with 2.5 ton Dango manipulator
Capacity 1000 ton
Daylight 2450 mm
Distance between column 1910x910 mm
Max stroke 800 mm
Forging speed max 110 mm/sec
high speed in : 250mm/sec
high speed out: 250mm/sec
Hydraulic: oil hydraulic mfg Nepuko
Height over ground 4000 mm
Depth of foundation 5000 mm
31
ID
MA36619
Make
Zdas
Model
YOM
Condition
Excellent,Fully reconditioned
Photo
See Photo
Machine is 2 Column
Number of main Cylinders: 1
Diameter of Main Cylinder : 630mm
Pressing Capacity at 320 Bar : 1100 Tons
Upsetting Capacity at 340 Bar : 1200 Tons.
Return Capacity :180 Tons
Number of Return Cylinders : 2
Size of Return Cylinders : 230mm x 125mm
Pressing Speed: 80mm/sec
Return Speed: 250mm/sec
Return Tonnage: 220KG/cm2, 1760 KN
Pressing Stroke : 1000mm
Daylight Between Bolsters: 2250mm
Distance Between Column Clear Width: 1560mm x 1000mm
Moving Table Dimension : 1100mm x 2400mm
Operating Speed of Press: 0.130mm/sec
1 Cylinder: 0-87mm/sec
Approach Speed: 0.250mm/sec
Stroke per Minute: 60-90
Total Weight : Approx 122 Tons.
32
ID
MA36368
Make
MURDOCK
Model
YOM
Condition
Good Condition
Photo
See Photo
TONNAGE.: 1250 TON
STROKE.: 48"
DAYLIGHT.: 96"
RAM AREA.: 120" X 72"
BED AREA.: 120" X 72"
BETWEEN POST.: 120" L - R X 36" F-B
T SLOTTED RAM AND BOLSTER.: YES
SPEEDS:
RAPID.: 520 IPM
PRESSING.: 43.7 IPM
RETURN.: 610 IPM
EQUIPPED WITH:
ALLEN BRADLEY PANELVIEW PLUS 1250
HAND HELD REMOTE OPERATION
MOVEABLE CAMERA AND CAMERA DISPLAY AT OPERATOR STATION
33
ID
MA36347
Make
JSW,Japan
Model
YOM
Condition
Good Condition
Photo
See Photo
Capacity - 2500 ton TR Forging Press with JSW 20 ton Manipulator
Capacity - 2500 ton TR Forging Press ,Make - JSW , YOM -1992
Capacity - 20 ton Manipulator ,Make -JSW , YOM -1987
This press can forging vertical and horizontal.
This press is used to crankshaft production line.
This press was used to produce products under Crankshaft L32/40, H32/40 and is currently being dismantled.
1) Type of press Push down, oil hydraulic type
2) No. of column Two (2) column
* Tie rods should be pre-stressed tie rod by hydraulic tightening with hollow columns.
3) Capacity
- Forging capacity 2,500 Ton
- Tie arrangement, function and capacity of the pressing and lifting cylinders should be
at the present design condition
4) Daylight - 4000mm
5) Ram stroke -1800mm
6) Distance between columns (table shifting direction) - 2800mm
Distance between columns (operation desk direction) - 1300mm
7) Main cylinder - No. of cylinder - 1 sets
- Consisting of cylinder - 2500 Ton x 1 set for forging
8) Lifting cylinder - 150 Ton x 4 sets
9) Max. spm at planishing at 25mm stroke
10) Pressings peed
- For approach 250 mm/sec., 40 mm/sec. fixed
- For forging 30 mm/sec. at 2,300 ton
- For lifting 90/180/240 mm/sec. fixed
11) Working oil pressure - At forging 320 kg/cm2-exist
12) Max. forging eccentricity radius 200 m at ,500 ton
13) Max. height of press above floor level Max. 9,700 mm
14) Total required electric power Max. 652 kW
15) Peak power Max. 915 kW
1.2 Table Shifting Device
1) Max. die weight 150 Ton
2) Dimension (width x length) 2500 x 3,500 mm
3) Stroke
- cylinder side 1,000 mm
- opposite side 6,000 mm
* Continuous shifting must be necessary by one (l) cylinder stroke.
4) Capacity of cylinder 90 Ton
5) No. of cylinder 1 set
6) Moving speed Max. 230/180/50 mm/sec. fixed
7) table thickness 260 mm
8) Table level 0 mm from floor level
1.3 Upper Clamping Device
1) Number of clamping device 4 sets
2) Clamping force 240 Ton (60ton 4pcs.)
3) Clamping type Oil hydraulic cylinder
4) Setting position Under side of crosshead
5) Rocking device Shifting with oil hydraulic cyl.
1.4 Lower Clamping Device
1) Number of clamping device 6 sets
2) Clamping type Shifting with oil hydraulic cyl.
3) Setting position Both side of working table
1.5 Oil Hydraulic Equipment
1) Main oil hydraulic pumps
a) Type Axial plunger type
Capacity 440 lit./min.
320 kgf/cm2 at 1,750 rpm
Quantity 3 pumps
b) Type Axial plunger type
Capacity 140 lit./min.
320 kgf/cm2 at 1,750 rpm
Quantity 1 pump
2) Auxiliary oil hydraulic pump
a) Pilot pump
Type Gear type
Capacity 70 lit./min.
160 kgf/cm2 at 1,150 rpm
Quantity 1 pump
b) Auxiliary pump
Type Axial plunger type (variable)
Capacity 10~38 lit./min.
300 kgf/cm2 at 1,150 rpm
Quantity 1 pump
3) Oil level control pump for auxiliary tank
Type Screw type
Capacity 300 lit./min.
10 kgf/cm2 at 1,750 rpm
Quantity 1 pump
4) Circulating pump
Type Screw type
Capacity 550 lit./min.
10 kgf/cm2 at 1,750 rpm
Quantity 1 pump
5) Electric motors for main oil hydraulic pumps
a) For main pumps
Type Open-ended drip-proof type (double end shaft)
Capacity 350kWX4PX AC3,300VX 60Hz
Quantity 1 motor
Starter Reactor starter
b) For main pumps
Type Open-ended drip-proof type (double end shaft)
Capacity 250kWX4PX AC3,300VX60Hz
Quantity 1 motor
Starter Reactor starter
c) For pilot and auxiliary pumps
Type Open-ended drip-proof type (double end shaft)
Capacity 37kWX 6PXAC440VX60Hz
Quantity 1 motor
Starter Direct-on starter
d) For circulating pumps
Type Open-ended drip-proof type (double end shaft)
Capacity 15kW x 4P x AC440V X 60Hz
Quantity 1 motor
Starter Direct-on starter
e) For oil level control pumps
Type Open-ended drip-proof type (double end shaft)
Capacity 11kWX4PX AC440VX60Hz
Quantity 1 motor
Starter Direct-on starter
f) For lubricating pumps
Type Totally enclosed fan-cooled squirrel cage type
Capacity 0.2kW X 4P X 60Hz
Quantity 2 motors
Starter Direct-on starter
g) For compressor
Capacity 0.4kW X AC440V X 601--1z
Quantity 1 motor
6) Oil heater
Capacity 5kW X AC440V X 60Hz
Quantity 2 pcs
7) Oil cooler
Type LCA-12300F70
Capacity 130,000 kcal/hr.
Cooling water at the rate of 400 lit./min., 30'C
8) Operating oil
Quantity 18,000 liter
Characteristics Please refer to Table 1
Type of oil SHELL TELLUS 68
9) Lubrication system
Type Centralized lubrication system
Kind of lub. oil SHELL ALVANIA EP GREASE RO
Main/Aux. lub. pressure 140 kgf/cm2
The lubrication system has to be two (2) parts as press and table
TR25K device Manual lubrication
Electro Hydraulic Driven Rail Travel type
Load moment 40Ton meters max.
Lifting weight 20 Tons max.
Rotating power of long 5 Ton motors max.
Tong opening 1100mm max. square
400mm min square
200 mm min square with attachment
Maximum diameter of circumference when turning 2000mm
tong parallel height from rail level 1700 mm max.
1000 mm min.
Tong lifting angle upward 5 degrees
downward 5 degrees
Tong Horizontal movement 200 mm each side
Tong side slow angle 7 0 right and left
Speed
Tong lifting 120mm/sec.max.
Tong rotation 2-6 r.p.m. variable, 12 r.p.m. max.
Traveling 2-20 m/min. variable
40 m /min. max.
Travel distance actual travelling distance 13 meter
Number of wheels 6 wheels
Distance between travelling rail center 3800mm
Main Hydraulic Pump
Type Variable displacement axial plunger horizontal type
working pressure 210 kg/cm2 max.
outlet flow 140 l/min.max.
Rotation 1750 r.p.m.
Quantity 4 pumps
Type Variable displacement axial plunger Horizontal type
working pressure 210 kg/cm2 max.
outlet flow 55 l/min.max.
Rotation 1750 r.p.m.
Quantity 1 pumps
Oil hydraulic motor for Travelling
Type Fixed displacement radial piston type
working pressure 190kg/cm2 max.
Capacity 750 cc/rev.
Quality 4 motors
for long rotation
Type fixed displacement radial piston tupe
working pressure 190kg/cm2 max.
Capacity 2100 cc/rev.
Quantity 2 motors
Electric motors for main hydraulic pumps
Type Totally enclosed fan-cooled equirrel cage type(double and shaft)
Capacity 75 kw x 4P x 60 Hz x 440 V
Quantity 2 motors
Insulation F Class
Type Totally enclosed fan-cooled squirrel cage type (double and shaft)
Capacity 18.5 Kw x 4P x 60 Hz
Quantity 1 motor
insulation F Class
Operating oil
Quantity 2000 liters
Oil cooler 50,000 kcal/hr.
you will supply the cooling water at the rate of 200l iter/min 30 C
Characteristics of oil refer to table
Rail
Type 100 K crane rail
Length Approx. 40 meters
Trepaning Machine
Make -K0rea , YOM -2016
Height from flor to spindle -800 mm -2000
Spindle Head -
Boss Taper -BT50
Boring Spindle Die - 130 mm
Milling Spindle Die - 225 mm
Spindle Speed -5 - 600 rpm
Travels - Column Longitude (X Axis ) - 3000mm
Spindle Verticle - (Y axis ) - 1200 mm
Spindle Axial (Z Axis ) -550 mm
Feed Rate - Colomn Longitude - (X Axis )-Rapid :1-10000 mm/min
-Feedrate -1-4000 mm/min
Spindle Verticle - (Y axis ) -Rapid :1-10000 mm/min
-Feedrate -1-4000 mm/min
Spindle Axial (Z Axis )- Rapid :1-6000 mm/min
-Feedrate -1-4000 mm/min
Drive Motor - Spindle Head -A.C Spindle 22/26 kw
Colomn Longitude - (X Axis ) -AC servo 7kw
Spindle Verticle - (Y axis )-AC servo 4kw
Spindle Axial (Z Axis ) -AC servo 4kw
Controller System - Fanuc 0i (10.4 LCD)
Trepanning -OD60 * ID30*475L* Set
Croping tools -OD59 * ID31*398L* Set
34
ID
MA36322
Make
Dnepropetrovsk,Russia
Model
PA1343
YOM
Condition
Good Condition
Photo
See Photo
Dnepropress PA1343 (2150 t) with two manipulators 5 and 10 t,
35
ID
MA36321
Make
Ryazan Russia
Model
YOM
Condition
Good Condition
Photo
See Photo
capacity 1600 t,
table 3550x3550 mm
SPECIFICATION:
Nominal effort 16000 kN,
Ram stroke 1400 mm,
Shut height 2500 mm,
Table size 3550x3550 mm,
Overall dimensions LxWxH 18750x10560x8500 mm,
Weight 594 tons
36
ID
MA36310
Make
Danieli; Italy
Model
YOM
2008
Condition
Good Condition
Photo
See Photo
Used Open Die Forging Press
Capacity - 4000 Tons
YOM - 2008
Optional : 2 x Forging Manipulators 25 tons / each
1 x Railbound
Press Force: 4000 Tons
Machine weight : ca. 650 Tons
Manipulators :
Dango & Diedenthal
YOM - 2006
25 tons / each
1 x Railbound
Weight of Each Manipulator:
approx. 85 Tons
description 40 MN press 1 Plant description
- Above-ground press make Danieli with four columns in heavy forging
design
- Forging handling by means of rail-bound manipulator make
Dango&Dienenthal
- Force-fit press frame consisting of upper crosshead, foundation beam and
prestressed forged press columns with inner tie rods and outer pressure
sleeves
- Pressure sleeves material 42CrMo4V, tie rods material 26NiCrMoV14 5,
column nuts 26NiCrMoV11 5, in forged design
- Power transmission via 3 forged press cylinders with plunger inserted in
the upper crosshead
- Articulated pressure transmission from the plunger to the moving
crosshead via thrust blocks with spherical caps on both sides
- 2 spherically mounted double-acting cylinders inserted in the upper
crosshead as press cylinders for upsetting and as retraction cylinders
- Guide system in the moving crosshead with adjustable bronze strips for
guiding on square columns
- Clamping devices inserted in the moving crosshead for clamping the dies
and the stretching mandrel
- Movable sliding table in the center of the press, secured against lifting by
cover plates
- Hydraulically operated lifting - turntable arranged under the hut floor for
turning of workpieces
- Longitudinally hydraulically driven saddle magazine for 5 forging saddles
- Hydraulically driven transverse saddle shift for shifting up to two forging
saddles from the saddle magazine
- Fixed and movable crosshead and foundation beam in welded
construction
Brief description 40 MN press 2 Technical data
Pressing force: Stage 1 Stage 2
Clear height:
Stroke:
Pressing accuracy: Clear width:
Number of strokes for finishing
Table displacement force: Saddle transverse displacement force: Sliding
table width:
Saddle magazine Sliding table length: Load capacity Stroke - turntable:
Eccentricity Forging: Lateral tilting of the press:
Max. Working pressure forging: Max. Upset pressure:
32 MN for forging Main cylinder
40 MN for upsetting Main and 2 side cylinders
5.000 mm
2.100 mm
+ / - 1 mm at 1st stroke
2.600 mm between columns, 1.400 mm (crosswise)
approx. 40 strokes / minute at 2 MN force and 2 mm penetration depth
for 100 t support weight (without drag plates) for 50 t saddle weight
2,100 mm
1,800 mm + couplings (fifth wheel foot length) 1,100 mm fifth wheel foot
width
5 parking spaces
approx. 5,500 mm
30 t
300 mm at radius
max. 13 mm at lower edge of upper crosshead in forging direction at
eccentric load
300 bar 300 bar
Working speed (stepless):
Stage 1 Stage 2
Retraction speed: Advance speed:
Clamping force Shifting table Height above floor: Total weight Press:
88 mm/s (main cylinder only)
70 mm/s adjustable (main and 2 side cylinders)
300 mm/s 300 mm/s
150 t
max. 10,200 mm
approx. 630 t (with cross table and saddle displacement)
Brief description 40 MN press
Data hydraulics:
Medium:
Tank capacity:
Tank material: Oil heating: Oil cooling: Material:
High pressure pumps:
Rigid pumps Type:
Make:
Drive: Drive capacity per: Delivery capacity per: Speed:
Control pumps Type:
Make:
Drive: Input power per: Output power per: Speed:
Feed pumps: Type:
Make.
Drive: Drive power per: Delivery rate per: Speed:
Pilot oil pump type:
Make:
Drive: Drive power per: Delivery rate per: Speed:
High pressure filter: Filter fineness: Contamination indicator:
Hydraulic oil HLP 46 min. 40.000 l
steel
electric
Oil - water cooler (tube bundle cooler) stainless steel
6 pieces Axial piston pump A4F0500/10R-PZBN00 Rexroth
three-phase motor
355 kW
730 l/min
1.500 min-1
3 pieces
Axialkolbenverstellpumpe A4VS0500HM4730R-PPH13N00-S019 Rexroth
three-phase motor
355 kW
730 l/min
1.500 min-1
3 pieces centrifugal pumps ALLWEILER three-phase motor 75 KW
3100 l/min
2900 min-1
2 pieces axial piston variable displacement pump A10VS0100DR-
RPPA12N00 Rexroth
three-phase motor
55 kW
140 l/min
1.500 min-
1 HP filter per pump Servo valves 3 μm visual and electrical
Brief description 40 MN press
Filter pumps
Type:
Make:
Drive: drive power per: delivery power per: speed:
Filter:
Filter fineness: Clogging indicator:
Pre-fill tank:
Grease lubrication data:
Type of system: grease consistency: grease pump unit Quantity:
Type:
Lubrication distributor
Type:
Material: lubrication piping Main lines: Supply lines: seamless precision
pipes:
3 pieces screw pump Rexroth
three-phase motor
22 kW
1000 l/min
1.500 min-1
switchable double filter according to SAG- guideline visual and electrical
approx. 15.000 l
two-pipe system NLGI class 2
1
electric pump
Two-pipe manifold C-steel/plated
C-steel, PN 315 C-steel, PN 250 8 - 38 mm
Option:
These Toolings can be purchase additional costs .
Toolings List for
4000 Tons Press / Danieli:
Lower saddle feet (9 pcs.)
Top saddle supports (3 pcs.)
Flat saddles (330 and 500mm wide, 1 pair each)
Punch tool (1400mm wide, 2 pcs.)
triangular and hair knife holder (1 each)
trestle saddle (adjustable)
stretching mandrels (0350 - 280, 6 pcs.)
Wide mandrels (0350/280 offset, 3 pcs.)
Conversion stand for manipulator gripping tool (2 pcs.)
37
ID
MA36261
Make
HSF
Model
HSF-1500 Ton
YOM
1992
Condition
Good Condition
Photo
See Photo
Four Column Blanking Press.
Number of Pressing Cylinder: 1 set
Pressing capacity 1500Tons
Return capacity 200Tons
Pressing stroke 800mm
Daylight between bolsters 1600mm
Distance between column clear width 1300mm Χ 900mm
Pressing 70 mm/sec Upgrade
Approach speed 300 mm/sec Upgrade
Return Speed 300 mm/sec Upgrade
Hydraulic Pump
- Main Pump
- Pilot Pump
- Cooling and Circulation Pump
Upgrade
4 sets x K3VG 140
Piston Pump, Kawasaki
1 set x A2FO500,
Rexroth or Kawasaki
1 set x Gear Pump30 L/min
1 set x Centrifugal Pump 500 L/min
Prefill tank capacity 2000 liters
Main tank capacity 6000 liters
Electric Motor
- Main motor
Double end shaft
- Pilot motor
- Cooling and Circulation motor
Upgrade
2 sets x 110 kw, 1200rpm, 3KV
1 set x 220 kw, 1200 rpm, 440V
1 set x 15 kw, 1200rpm, 440V
1 set x 7.5kw, 1800rpm, 440V
17 Control mode Manual
Semi auto
Auto cycle
18 PLC Control Siemens S7, PLC Upgrade
19″ color HMI
38
ID
MA36257
Make
HBE Korean
Model
BTX
YOM
2017
Condition
Good Condition
Photo
See Photo
Capacity - 1000 Ton
Press Daylight 2200mm
Bolster size 800mm x 800mm
Maximum Press Stroke 800mm
Moving Slide Fast Advance 0-200 mm/sec
Moving Slide Fast Return 0-150 mm/sec
Knock Out Cylinder Force 10Ton, Stroke 400mm
Main Motor (3 Set) 200Kw, 380V, 1200rpm
Pilot Motor (1 Set) 7.5Kw, 380V, 1800rpm
39
ID
MA35898
Make
Zdas
Model
YOM
Condition
Good Condition
Photo
See Photo
Type 2 Column pull down Open die forging press
Number of main cylinder - 1
Diameter of main cylinder - 630mm
Pressing capacity at 320bar - 1100Tons
Upsetting capacity at 340 bar - 1200Tons
Return capacity -180Tons
Number of return cylinders - 2
Size of return cylinders - 230 x 125 mm
Pressing speed - 80mm/sec
Return speed - 250mm/sec
Return tonnage - 220kg/cm2, 1760 KNm
Pressing stroke - 1000mm
Daylight between bolsters - 2250mm
Distance between column clear width - 1560mm Χ 1000mm
Moving Table Dimension - 1100mm Χ 2400mm
Operating speed of press - 0-130 mm/sec
1 cylinder - 0-87 mm/sec
Approach speed 0-250 mm/sec
Stroke per minute 60-90
Total weight Approx. 122Ton
- Full Refurbishment
- Upgrade of PLC control system
- New painting, Export packing
1. Scope of Supply
1-1. Included Supply Part
1-1-1) Zdas 1200Ton Two column pull down forging press complete
1-1-2) Zdas 8Ton manipulator complete
1-1-3) Die shift
1-1-4) Hydraulic piping and fittings
1-1-5) Foundation drawing and loading data
1-1-6) Documentation, drawing and manual
1-1-7) Packing, skidding
1-1-8) Electric drawing
1-1-9) Lubrication system part
1-1-10) Top die auto clamping device
1-1-11) 1 set flat die
1-1-12) Inland transportation
1-1-13) Full refurbishment, upgrade
1-1-14) New painting
1-1-15) One (1) year service warranty
1-1-16) Supervising of commissioning, training
8Ton/16MT Rail bound Forging Manipulator
YOM -1992, Retrofit 2012
Carrying force 8 ton
Tilting moment 160 kNm
Clamping diameter:-
Main jaws min. 300 mm
Main jaws max. 500 mm
Exchange jaws min. 120 mm
Exchange jaws max. 1200 mm
Tongs I(for forming parts) 3,8ton
Carrying force min. 0
Carrying force max. 1400 mm
Height of tongs axle above rails min. 900 mm
Height of tongs axle above rails max. 1500 mm
Vertical parallel displacement +/- 200 mm
Upward swinging 10 Grad
Central lubrication Lincoln
Tank content 2m3
Supervising of commissioning, training
PLC program with integration of press with manipulator, training
- Roundtrip air ticket, accommodation, meals should be burden by buyer.
1-2. Exclusions from Scope of Supply and Services
1-2-1) All taxes and duties in India
1-2-2) Related matters to all environment permission in relation to environment, noise,
vibration and etc.
1-2-3) Civil works and operator cabin and related matters to a structure
1-2-4) Utilities (air, water, electricity)
1-2-5) Tooling (Die & Anvil)
1-2-6) Hydraulic oil & Flushing oil
1-2-7) Material for production trials
1-2-8) Installation of pit cover around Forging press
1-2-9) Installation of piping
1-2-10) Cooling Tower and cooling water pump and piping
1-2-11) Lubrication grease
1-2-12) Nitrogen Gas
1-2-13) Electric cable and tray, ducts
1-2-14) Rail track support frame
40
ID
MA35843
Make
Spiertz
Model
HPS1600-2500/2000
YOM
1985
Condition
Good Condition
Photo
See Photo
Capacity: 1600 ton,
Stroke: 1800 mm,
Table area: 2500 x 2000 mm,
Distance between table & ram: 2500 mm,
Approach speed max: 400 mm/s
Work speed max: 11 mm/s
Return peed max: 250 mm/s
Lower ejection: 40 t,
Motor: 3 x 75 kW,
Tank capacity: 6000 L,
Dimensions:
Width: 5100 mm,
Depth: 4900 mm,
Height: 7700 mm,
Weight of press: 90 t
Second hand machine full complete. Price for the press in as it is current condition.
Each part of the press cleaned, checked and painted at our workshop.
Freight Cost:
Transport costs: 3 x 20' Open Top containers and 4 x 40' Open Top containers.
Estimation of the costs nowadays: 35 000
Please note that this is an estimation only, as the costs of the transport are changing continually due to the current situation, it may have some differences in the future.
41
ID
MA35820
Make
Murai
Model
YOM
1980
Condition
Good Condition
Photo
See Photo
Capacity: 1000 ton
Table : 2000 x 1500 mm
Stroke : 1300 mm
Daylight : 2300 mm
42
ID
MA35695
Make
Siempelkamp,Germany
Model
YOM
1986
Condition
Good Condition
Photo
See Photo
Siempekamp/Dango 12000/16000 KN 1600Ton 2-Column Push Down Oil Hydraulic Open Die Forging Press Line with 12 Ton Manipulator
Capacity: 1600 ton,
Hydraulics: Oil
Stroke: 1,000 mm
Daylight: 3,000 mm
Press Action: Push Down
Number of Columns: 2
Distance between column surfaces L-to-R: 2,520 mm
Number of Main Cylinders: 1
Number of Pull-Back Cylinders: 2
DANGO & DIENETHAL S 30.1 SVS Rail Bound Forging Manipulator New1986
work piece width 880 mm
total power requirement: 130 kW
weight of the machine: 63.3 t
Additional information
incline position of tongs upwards: 6.5°
incline position of tongs downwards: 12.5°
Side Shift each side: 200mm
rotary speed of tongs: 2 to 30 rpm
driving speed: 0 to 60 mtrs/min
43
ID
MA35539
Make
Schloemann
Model
YOM
1965
Condition
Good Condition
Photo
See Photo
Capacity: 1500 ton
Th press in not in working condition having missing the hydraulik pumps and the electric equipment.
Unfortuntely, we have no documentation for the press
44
ID
MA35287
Make
Russian
Model
YOM
Press is 1966 Manipulator is 1972
Condition
Good Condition
Photo
See Photo
Capacity: 800 ton
Pressure of working liquid 32MPa
Max. stroke of movable head 1000mm
Max. distance between table and movable head 2000mm
Distance between columns 1500mm
Size of movable table 1200x2400mm
Table stroke in each direction 1600mm
Ejector nominal force 40t
Ejector stroke over table 200mm
Stroke frequency at stroke and force values given below, min-1:
at 75% of rated force and 160-mm stroke; 18
at 25% of rated force and 40-mm stroke; 50
Drive of the press- pump-accumulator.
Power liquid water emulsion.
Overall dimensions:
-length 14680mm
-width 9665mm
-total height 8060mm
-height above a floor 5420mm
Mass of press 138t
RAILBOUND MANIPULATOR
Carrying capacity: kN 50
Tilting moment kNm: 120
Swing circle diameter of gripper: mm 1280
Distance from the end of the jaws to the frame: mm 2400
Clamping diameter max.: mm 720
Max. height of arm C.L. from rail head: mm 950
Max. height of manipulator arm parallel raising: mm 500
Max. gripper speed min1 14
Max. travel speed m.min1 40
Manipulator arm speed in vertical plane m/min 25
Manipulator overall dimensions, mm
-left-to-right:4320
-front-to-back:7670
-height from rail head: 3340
Power kW 105
45
ID
MA35131
Make
HBE Korean
Model
YOM
2017
Condition
Good Condition
Photo
See Photo
Capacity: 1000 ton (static working pressure of 200 bar)
Max. press stroke: 800 mm,
Press daylight: 2200 mm,
Bolster size: 800 x 800 mm,
Number of pull back cylinders: 2
Knock out cylinder force: 40 ton, stroke 500 mm,
Press speeds
Forging speed: 0-60 mm/sec,
Advance speed: 0-200 mm/sec
Return speed: 0-150 mm/sec
Knock out speed: 0-150 mm/sec
Press forces
Forging at 200 bar: 1000 ton,
Return at 200 bar: 70 ton,
Knock out at 200 bar: 40 ton
Hydraulic pumps: 3 sets x axial piston pump working pressure 200 bar
Total electric power supply:
3 sets x main motor: 200 kW, 440 volt,1200 rpm,
1 set x pilot motor: 7.5 kW, 440 volt, 1800 rpm,
1 set x cooling pump: 7.5 kW, 440 volt, 1800 rpm,
1 set x oil heater: 5 kW, 440 volt
Total power supply: 620 kW
46
ID
MA35004
Make
SMS
Model
YOM
Built in : 1991 ( Control & HYD system : retrofitted by Oil gear in 2002)
Condition
Good Condition
Photo
See Photo
Technical specification
- Nomal Pressure Force: 25 MN at 450 bar
- Pull Back Force : 3.5 MN at 320 bar
- Ram dia : 850 mm
- Operating Pressure : 450 bar
- Press Daylight : 3,000 mm
- Stroke : 1,300 mm
- Clear Width : 2,140 mm
- Clear Witdth Cross : 1,150 mm
- Overall Height : 9,600 mm
- Overall Depth : 2,030 mm
- Pull Back Speed : 250 mm / s
- Pressing Speed : Max. 110 mm / s
- Machine weight : 250,000 Kg
- Table Shifting Speed : 610 + 2,110 mm
- Die shifting Stroke : 3,240 mm
- Die Magzine Stroke : 2,260 mm
1-2) 30Ton - Manipulator
- Maker : DANGO (Germany)
- Built in : 2002.
- PLC system : CPU S7 400 (SIEMENS)
Technical specification
- Load-Carrying Capacity : (Nominal) - 300 KN , (MAX) 360 KN
- Load Moment : (Nominal) 600 KN.M , (MAX) 900 KN.M
- Moment of tilt : 1,283 KN.M
- Max Tongs Opening : 1,600 mm (For round) , 1,347 mm (For square)
- Min Tongs Opening : 310 mm
- Total Length : 10,010 mm (Tongs closed)
- Total Width : 4,040 mm
- Total Height : 4,567 mm
- Lowest Position of Tongs : 1,150 mm
- Tiling of Upward : 6.5
- Tilting of downward : 14
- Tilting Speed : 3 / S
- Rotation of Tongs Speed : 1/36 RPM
- Travelling Speed : 0~500 mm/s (1 Step)
- Travelling Speed : 0~1,000 mm/s (2 Step)
- Main Pump Motor : 2 x 152 KW
- Max Operation Pressure : 200 Bar
- Circulation Pressure : Approx . 21 Bar
- Standard & Special Part
1-3) Transfer Car & Turn Table
Transfer Car
- Maker: DANGO (Germany)
- Model: FDT300
- Built in: 2002. 01. 01
Turn Table
- Maker: STEEL T.N.C
- Built in: 2015. 10. 25
47
ID
MA34924
Make
OK-Kwang
Model
YOM
Condition
Good Condition
Photo
See Photo
Capacity: 2000 ton,
4 Column 1 cylinder,
Hyd cylinder,
Main cylinder: 920 mmx lea
Return cylinder: 200 mm x 2 ea
HYD cylinder power & working pressure
F: 2000 ton, P: 300 Kgf/cm2
F: 100 ton, P: 160 Kgf/cm2
Cylinder speed
High speed: 250 mm/sec,
Pressing speed: 55 mm/sec
Return speed: 250 mm/sec
Fast Forxing frquency: 70/min
Main Hyd Pump & Elec: motor
PV- 270R(313/min) + PV - 270 L (313 /min) + 350 Kwx6p 3 set
PV-270 R (313l/min) + PV46 L (53/min) + 185 KwxGp 1 set
Center distance of column: 2400 x 1200 mm,
Diameter of column: 350 mm
4 ea,
moving cylinder
Cylinder bore: 160 mm
Rod dia:90 mm,
Tool slide cylinder
Cylinder Bore: 250 mm
48
ID
MA34775
Make
Hydraulik - Duisburg,Germany
Model
YOM
Condition
Good Condition
Photo
See Photo
1) Hydraulic press
Manufacturer: DUISBURG, Germany
Model: 1500T
Force 1500 t
Stroke 1600 mm
Number of strokes per min. 4
Distances between columns 1800 and 1450 mm
Power 300 Kw
Press dimensions (LxWxH) 3650x2750x9055 mm
Press weight 252 t
2) Manipulator MK10-66L
Year 1971
Manufacturer - Plant of heavy forging and pressing equipment, Ryazan city, Russia.
Lifting capacity 100 kN
Load moment 250 kN
The largest diameter of the pincers turning circle 1900 mm
Distance from the end of the jaws to the frame 2245 mm
Clamp opening range 1480 . 200 mm
The smallest height of the trunk axis from the rail head, no more 1225 mm
The greatest parallel rise of the trunk, no more 700 mm
Angle of lateral rotation of the trunk around the vertical axis, degrees 360
Clamp rotation frequency, min-1 10.7
Manipulator movement speed, m / min 40
The speed of movement of the trunk in the vertical plane, m / min 1.9
Base 4400 mm
Track width 4000 mm
Manipulator dimensions:
- length 8435 mm;
- width 1950 mm;
- height from rail head 4225 mm.
Power 30 kW
Weight 45 t
49
ID
MA34392
Make
Uralmash
Model
YOM
1975
Condition
Good Condition
Photo
See Photo
Number of stage:3
Force:
-3rd stage: 10000t
-2nd stage: 7000t
-1st stage: 3500t
Max. distance between table and traverse: 3500mm
Max. travel of traverse: 1600mm
Distance between column:
a)-along the axes from the front of press: 5400mm
-from the control panel: 4700mm
b)-in the light from the front of press: 4650mm
-from the control panel: 3950mm
Working speed of traverse: 30-50mm/sec
Moving up and down speed of traverse: 100-150mm/sec
Table: 4000x6500mm
Table travel speed: 200mm/sec
One side table travel: 7000mm
Force of central ejector:
-3rd stage: 1350t
-2nd stage: 850t
-1st stage: 350t
Force of side ejector: 280t
Stroke of central and side ejector: 600mm
Speed of central and side ejector: 100mm/sec
Min. dimension of stamps: 1000x1400mm
Min. stamps height: 1000mm
Force of working liquid ( water with emulsion): up to 320 kg/cm2
Press weight: 1607t
Total weight: 1833.5t
Max. weight of single press part (traverse): 127t
Dimensions: 31400x16600mm
Height above floor: 11000mm
Height under floor: 8130mm
Total power of motors: 10kW
50
ID
MA34208
Make
Demag
Model
YOM
Condition
Good Condition
Photo
See Photo
1. DEMAG MEER hydraulic open die forging press with a force of 12000/15000 tons. (The weight of the press is about 4000 tons). Manufactured in Germany.
2. Forging manipulator demag mayer with a load capacity of 250 tons. (Weight 470 tons).
3. Tools and accessories for forging various parts.(Weight about 800 tons). Manufactured in Germany.
The press is connected to all systems. But for the sake of environmental safety, the working fluid was drained. With serious intentions to purchase everything, you can experience it in the work.
51
ID
MA34076
Make
Seonam (Korea)
Model
YOM
2004
Condition
Good Condition
Photo
See Photo
Power
Total : 2290tons
Main : 1230 tons
Pressure
Max. pressure :320 kg
Ram dia
Main : 700 mm
Aux : 460 mm
Stroke : 1500mm
Daylight :3400mm
Return cylinder : 240ton power
Max pressure 320kg
Dia:2-220mm
Stroke : 1500 mm
Speed
Approaching : 300mm sec
Forging total cylinder : 67mm/29sec
Return : 300mm/sec
Moving bolster
size : 2200mm x 6050mm
Stroke : 3000 mm
Speed : 0-300 mm/sec
Power : 65 tons
Cylinder dia : 2x1x200 mm
Max. pressure : 320kg
Column
Dia : 4-390 mm
Front distance : 3250mm
Side distance : 1650mm
Front inside distance : 2730mm
Side inside distance : 1180mm
Hydraulic unit
Main pump -1 :3set a7VO500LV
Total Qty. : 5 Set
Total volume : 2900L /1250min
Total motor : 185x5 kw
Accessory
Pop up tum table : 1 Set
Tool shift : 1set
Machine weight 250tons
52
ID
MA34038
Make
Zdas
Model
YOM
Condition
Good Condition
Photo
See Photo
Type 2 Column pull down
Open die forging press
3. Pressing capacity at 320bar: 1000Tons
4. Return capacity: 180Tons
5. Pressing speed: 80mm/sec
6. Return speed: 250mm/sec
7. Pressing stroke: 1000mm
8. Day light: 2250mm
9. Distance between column clear width: 1560mm Χ 1000mm
10. Moving Table Dimension: 1100mm Χ 2400mm
11. Total weight Approx.: 122Ton
Price: USD 600,000 CIF India
Technical Specifications of Zdas 8Ton/16MT
Rail bound Forging Manipulator
Maker ZDAS
Year of manufacture 1992, Retrofit 2012
1. Carrying force: 8 ton
2. Tilting moment: 160 kNm
Clamping diameter
1. Main jaws min. 300 mm
2. Main jaws max. 500 mm
3. Exchange jaws min. 120 mm
4. Exchange jaws max. 1200 mm
5. Tongs I(for forming parts) 3,8ton
6. Carrying force min. 0
7. Carrying force max. 1400 mm
8. Height of tongs axle above rails min. 900 mm
9. Height of tongs axle above rails max. 1500 mm
10. Vertical parallel displacement +/- 200 mm
11. Upward swinging 10 Grad
12. Central lubrication Lincoln
13. Tank content: 2m3
Price: USD 400,000 CIF India
53
ID
MA34036
Make
HBE Korean
Model
YOM
Condition
Good Condition
Photo
See Photo
1. Scope of Supply
1-1. Included Supply Part
1-1-1) 25MN/30MN Two column push down open die forging press
1-1-2) Oil hydraulic control system complete
1-1-3) Electric and electronic control system complete
1-1-4) Hydraulic piping and fittings
1-1-5) Forging press foundation drawing and loading data
1-1-6) All documentation, drawing and manual
1-1-7) Moving table and cylinder
1-1-8) 3-Die shift device
1-1-9) Auto lubrication system
1-1-10) Top die auto clamping device
1-1-11) Forging press with manipulator integration
1-1-12) Anchor bolts for forging press
1-1-13)
1-1-14)
1-1-15)
1-1-16)
Export packing
Ethernet system
Warranty (one year from the date of acceptance)
Ladder and platform, hand guide
1-1-17) Dango 25Ton/60MT Rail bound manipulator
1-1-18) Traveling Rail Track
1-1-19) Ocean Freight
1-2. Exclusions from Scope of Supply and Services
1-2-1) All taxes and duties in India
1-2-2) Related matters to all environment permission in relation to environment, noise,
vibration and etc.
1-2-3) Civil works and operator cabin and related matters to a structure
1-2-4) Utilities (air, water, electricity)
1-2-5) Tooling (Die & Anvil)
1-2-6) Hydraulic oil & Flushing oil
1-2-7) Material for production trials
1-2-8) Installation of pit cover around Forging press and manipulator
1-2-9) Installation of forging press piping and wiring and manipulator
1-2-10)
1-2-11)
Cooling Tower and cooling water pump and piping
Lubrication grease
1-2-12) Nitrogen Gas
1-2-13) Traveling Rail Track Support Frame
Technical specification of 25MN/30MN Two Column
Push Down Open Die Forging Press- YOM: 2008, HBE. Retrofit: 2020
Nominal force static working pressure of 300 bar.
Forging force:25 MN (2500 tons)
Force static working pressure of 350 bar.Upsetting force:30 MN (3000 tons)
Maximum press stroke 2000 mm
Press daylight 4250 mm
Distance between column clear width (LΧR, FΧB) 1650 mm Χ 3000 mm
Number of pull back cylinder 2 (two)
Eccentric loading at 25 MN in line of forging:
mm at right angle to line at forging
150 mm either side
300 mm press center
Forging tolerance measures on hot workpiece ±1 mm
10. Die table area (width Χ length Χstroke) 2300 mm Χ 4600 mm Χ ±2300mm
11. Die shift 3-position die shift
12.Press speeds
- Forging speed at 25 MN:80 mm/sec
- Upsetting speed at 30 MN:40mm/sec
- Advance speed :300 mm/sec
- Return speed:300 mm/sec
- Die table slide forward:300 mm/sec
Press forces
- Forging at 300 bar :25 MN (2500 tons)
- Upsetting at 350 bar:30 MN (3000 tons)
- Return at 300 bar:5.00 MN (500 tons)
- Table shift at 300 bar:1.50 MN (150 tons)
- Die shift at 300 bar:1.0 MN (100 tons)
- Top die clamping at 50 bar:0.07 MN (7 tons)
Hydraulic pumps:8 sets Χ Axial piston pump
Pressure rate 350 bar
Working pressure 300 bar
- Rexroth
- Total flow
4800 l/min (300bar)
4000 l/min (350bar)
Electric main motors:4 sets x 600 kw, 1200 rpm, 3300 volt,
Double end shaft
Total electric power supply
- 4 sets Χ main motors :600 kw, 3300 volt, 1200 rpm
- 1 set Χ pilot motor:15 kw, 380 volt, 1200 rpm
- 1 set Χ cooling and filtering motor:56.25 kw, 380 volt, 1200 rpm
- Total power supply : 3146.25 kw
- 3300 volt : 2400 kw
- 440 volt : 71.25 kw
Overall dimension of press
- Height:14,500 mm
- Press above floor level:11,200 mm
- Depth:3,300 mm
Weight of press Approx. 550 tons
Technical Specifications of Parameter of 25Ton/50MT
Rail Bound Manipulator.- YOM: 1983 Retrofit: 2018
Carrying capacity, nominal 200 kN
Tongs openings, without inserts, round:400/1,100 mm round
- with inserts :160-300 mm round
Max. turning circle of opening tongs 1,950 mm
Min. tongs centre height above rails 1,000 mm
Max. tongs centre height above rails 1,850 mm
Vertical stroke of tongs parallel to floor 850 mm
Vertical tilting angle of tongs 10° 6.5° down , up
Horizontal side shift of tongs ± 200 mm
Horizontal movements of tongs in forging direction,
relative to carriage± 58 mm
Centre rail distance 3,200 mm
Overall dimensions:
- width, approx. 4,278 mm
- height, approx. 3,755 mm
- length, approx. 8,961 mm
Speed, times:
- forging 0-30 m/min
- traveling 0-50 m/min
- turning of tongs 0-30 RPM
- lifting and lowering of tongs, compl. Stroke 170 mm/sec
- tilting of tongs, compl. Stroke 170 mm/sec
- side shifting of tong, compl. Stroke 170 mm/sec
- clamping of tongs, compl. Stroke 170 mm/sec
Accuracy:
- traveling ±3 mm
- Rotating ±1°
Total electrical capacity installed, approx. 273 kW
Total delivery of the main pumps 750 L/min
Total capacity of accumulator 150 l
Usable capacity of accumulator 50 l
Cooling capacity, with max. water inlet tem. 36℃,min.:100 kW
Travel distance unfixed m
Weight on rails approx. Mechanic + Hydraulic 180 t
1. 25MN/30MN Two column push down open die forging press
2. Dango 25Ton/50MT rail bound manipulator
Retrofit, Upgrade of Manipulator
- YOM: 1976, Retrofit: 2020
- New electric system: Siemens S7
- New hydraulic system: Pump, manifold, filters, sensors
- New traveling chain and rail track
OPTION
3. Supervising of Installation, Commissioning/Training 6-8weeks US$
54
ID
MA34035
Make
HBE Korean
Model
YOM
Condition
Good Condition
Photo
See Photo
1. Scope of Supply
1-1. Included Supply Part
1-1-1) 30MN/35MN Four column push down open die forging press
1-1-2) Oil hydraulic control system complete
1-1-3) Electric and electronic control system complete
1-1-4) Hydraulic piping and fittings
1-1-5) Forging press foundation drawing and loading data
1-1-6) All documentation, drawing and manual
1-1-7) Moving table and cylinder
1-1-8) Auto lubrication system
1-1-9) Top die auto clamping device
1-1-10) Forging press
1-1-11) Anchor bolts for forging press
1-1-12)Export packing
1-1-13)Warranty (one year from the date of commissioning)
1-1-14)Ladder and platform, hand guide
1-2. Exclusions from Scope of Supply and Services
1-2-1) All taxes and duties in India
1-2-2) Related matters to all environment permission in relation to environment, noise,vibration and etc.
1-2-3) Civil works and operator cabin and related matters to a structure
1-2-4) Utilities (air, water, electricity)
1-2-5) Tooling (Die & Anvil)
1-2-6) Hydraulic oil & Flushing oil
1-2-7) Material for production trials
1-2-8) Installation of pit cover around Forging press
1-2-9) Installation of forging press piping and wiring
1-2-10)Cooling Tower and cooling water pump and piping
1-2-11)Lubrication grease
1-2-12) Nitrogen Gas
Nominal forging, cogging force (static working pressure of 320 bar):30MN(3000tons)
Upsetting force (static working pressure of 350 bar):35 MN (3500 tons)
Maximum press stroke: 2000 mm
Press daylight: 3000 mm
Distance between columns (Inside width): 3000mm Χ 1460mm
Number of pull back cylinders: 2
Forging tolerance measures on hot workpiece ±1 mm
Die Table area (width Χ length Χstroke):2000 mm Χ 4000 mm Χ 3000mm
Press speeds
- Forging speed at 30 MN: 1-70 mm/sec
- Upsetting speed at 35 MN: 1-35 mm/sec
- Advance speed. Fast/slow:1-300 mm/sec / 10mm/sec
- Return speed. Fast/slow: 1-300 mm/sec / 10mm/sec
- Die table slide forward.Fast/slow: 1-250 mm/sec / 5mm/sec
Press forces
- Forging at 320 bar: 30 MN (3000 tons)
- Upsetting at 350 bar: 35 MN (3500 tons)
- Return at 320 bar: 3.0 MN (300 tons)
- Table shift at 250 bar: 0.94 MN (94 tons)
Hydraulic pumps: 8 sets Χ Axial piston pump, Oilgear
Pressure rate 400bar
Working pressure 350bar
Electric motors
- 4 sets Χ main motors: 500kw, 3300volt,1200rpm.
double end shaft
- 2 sets Χ boost motor: 90kw, 440volt,1800rpm
- 1 set Χ pilot pump: 60kw, 440volt,1800rpm
- 1set Χ cooling and filtering motor: 150kw, 440volt, 3600rpm
- 1set Χ Auxiliary motor: 90kw, 440volt, 1800rpm
PLC control system and HMI PLC Allen-Bradley
55
ID
MA34034
Make
Model
YOM
2009
Condition
Good Condition
Photo
See Photo
1 Forging force:30MN(3000tons)
2 Press stroke: 2500 mm
3 Press daylight: 3500 mm
4 Distance between columns (Inside width): 3000mm Χ 1460mm
5 Number of pull back cylinders: 2
6 Die Table area (width Χ length Χstroke): 2000 mm Χ 4000 mm Χ 3000mm
7 Press speeds
- Forging speed:40 mm/sec-
-Advance speed: 250 mm/sec
- Return speed:250 mm/sec
- Die table slide forward:250 mm/sec
8 Press forces:
- Pressing:30 MN (3000 tons)
- Return:3.0 MN (300 tons)
- Table shift at 250 bar:0.94 MN (94 tons)
9 Hydraulic pumps: 4 sets Χ Axial piston pump, Rexroth
Pressure rate 400bar
Working pressure 320bar
10 Electric motors
- 4 sets Χ main motors:250kw, 440volt, 1200 rpm
- 1 set Χ pilot pump: 22kw, 440volt,1200 rpm
- 1set Χ cooling and filtering motor 15kw, 440volt, 1200rpm
11 PLC control system: Mitsubishi
1. Scope of Supply
1-1. Included Supply Part
1-1-1) 3000Ton Four column push down open die forging press
1-1-2) Oil hydraulic control system complete
1-1-3) Electric and electronic control system complete
1-1-4) Hydraulic piping and fittings
1-1-5) Forging press foundation drawing and loading data
1-1-6) All documentation, drawing and manual
1-1-7) Moving table and cylinder
1-1-8) Auto lubrication system
1-1-9) Top die auto clamping device
1-1-10) Export packing
1-1-11) Warranty (one year from the date of acceptance)
1-1-12) Ladder and platform, hand guide
1-1-13) Ocean Freight
1-2. Exclusions from Scope of Supply and Services
1-2-1) All taxes and duties in India
1-2-2) Related matters to all environment permission in relation to environment, noise, vibration and etc.
1-2-3) Civil works and operator cabin and related matters to a structure
1-2-4) Utilities (air, water, electricity)
1-2-5) Tooling (Die & Anvil)
1-2-6) Hydraulic oil & Flushing oil
1-2-7) Material for production trials
1-2-8) Installation of pit cover around Forging press
1-2-9) Installation of forging press piping and wiring
1-2-10) Cooling Tower and cooling water pump and piping
1-2-11)Lubrication grease
1-2-12) Nitrogen Gas
1. 3000Ton four column push down open die forging press
- Fully refurbished
OPTION
2. Supervising of Installation, Commissioning/Training
- (1) Mechanical
- (1) Hydraulic
- (1) Programmer
- Round trip airline ticket, accommodation, meals are not
included.
56
ID
MA33921
Make
Zdas
Model
YOM
1978 overhauled in 2004
Condition
Good Condition
Photo
See Photo
Capacity: 1600 ton,
Day Ligh: 2,800 mm
Distance Between Columns :3,500 mm
Stroke:1250 mm
Table L-R: 4,000 mm
Table F-B: 1,400 mm
Column Centers L-to-R: 3,500 mm
Moving Table:3,200 x 1,400 mm
Speed:200 mm/sec
Weight:280 Ton
Additional info:ELECTRICAL ARE MISSING
Complete with:
Dango & Dienenthal Manipulator: 13 Ton
13 ton Dango & Dienenthal S 260 H Rail Bound Forging Manipulator
CNC Control System
Oil Hydraulics
Additional specs:
Number of Planishing strokes per minute: 90 - 110/10
Weight (approx.) : 285 tons (about 627,000 lbs)
Total dimensions:
12700 L x 13500 W x 5340mm above the floor
Depth below the floor: 6340mm
57
ID
MA33738
Make
-
Model
YOM
Condition
Good Condition
Photo
See Photo
Specification of 1000 ton Open die forging Press:
Manufacturing: Kisco Korea,
YOM:2005
Type: 4 column push down open die forging press
Pressing capacity at 320 bar: 1000 ton,
Upsetting capacity at 350 bar: 1100 tons,
Return capacity: 100 tons,
Pressing speed: 60 mm/sec,
Return speed: 250 mm/sec,
Pressing stroke: 1200 mm,
Daylight: 2000 mm,
Distance between column clear width: 1500 x 1000 mm,
Moving table dimensions: 1300 x 2000 x 2000 mm
main hydraulic pump: 2 sets x axial piston pump, 500 L/min,
Main electric motor: 2 sets x 262.5 kW, 3.3 KV, 1200 rpm,
main tank: 6000 liters,
Prefill tank: 1000 liters,
PLC control system: siemens S7-400, HMI
Price: USD 560,000 CIF India
Specification of Dango 10 ton rail bound manipulator
Make: Dango
Year 1993, Retrofit 2005
carrying force: 10 ton,
Tilting moment: 200 kNm,
Main jaws: min 100 mm,
Main jaws: max 500 mm
Height of tongs axle above rails: min 800 mm,
Height of tongs axle above rails: max.1500 mm,
Vertical parallel displacement: +/- 200 mm,
Central lubrication: Lincoln,
Tank capacity: 2000 liters,
Rail gauge: 2000 mm,
Travel length: 15 M,
Travelling speed: 0-30 m/Min
jaw rotating: 0-12 rpm,
PLC control system: Siemens S-7 300, HMI
Hydraulic pump: 2 sets x 2000 L/min, Rexroth
Electric motor: 2 sets x 65 kW, 440 V, 1200 rpm.
Price: USD 300,000 CIF India
Note: Reconditioning of Press USD 230,000 FOB Korea
payment: 100% L/C 10% down payment, balance against B/L under L/c
pre-inspection before dispatch with fully refurbishment and upgrading will be done at HBE-works in Korea
58
ID
MA33731
Make
Dnepropetrovsk,Russia
Model
D2240
YOM
1974
Condition
Good Condition
Photo
See Photo
Rated force, kN 10000
Slider stroke, mm 1000
Distance between table and slide, mm 2250
Distance between table and slide, mm 2250
Main motor power kW 36
Table size width / length mm 1250/1500
Machine dimensions Length Width Height (mm) 6400_5225_6300
Weight kg 75000
59
ID
MA33535
Make
Demag
Model
YOM
Condition
Good Condition
Photo
See Photo
Pressure Force : 1500ton
Stroke : 1000mm
Daylight : 2500mm
Distance between the column (left to right) : 2100mm
Table size (left to right) : 2500mm
Table Size (front to back) : 1200mm
Force of table adjustment : 20 t
Speed of table displacement : 27-340 mm/sec
Stroke of table adjustment : 500-1500mm
Approach Speed : 380mm/sec
Pressure speed : 74mm/sec
Return speed : 440mm/sec
Drive power : 2x270 kW
Electrics : 3000V
Mode of operation : Oil-hydraulic
Comment : Mechanically overhauled in 1998
60
ID
MA32965
Make
Russian
Model
YOM
Condition
Good Condition
Photo
See Photo
1. Press Type: Four column push down Oil hydraulic system
2. Nominal force (static working pressure of 320 bar):1,500 Tons
3. Daylight: 2,250 mm
4.Stroke of Movable cross head:1,500 mm
5. Max Working Pressure:300 Kg/cm2
6. Cylinder Ram dia:1 set - ¢800 mm
7. Return cylinder Ram dia: 2 sets - ¢135 mm
8. Moving table Size:Width 2,000ΧLength 4,000 mm
9. Moving table Stroke:2,000 mm
10. Overall dimension:Height above of floor level 9,450 mm Depth 2,540 mm
11. Moving table Speed:50~300 mm/sec
12. Moving table power:60 tons
13. Moving table Cylinder dia:1 x 2 sets - ¢160 mm
14. Return power:85 tons
15. Return Stroke:1,500 mm
16. Approaching speed:300 mm/sec
17. Forging speed (~150 Kg/cm2:56 mm/sec
18. Forging speed (150~300 Kg/cm2):56~20 mm/sec
19. Return speed:300 mm/sec
20. Hydraulic Main pump:3 sets Rexroth Plunger Pump A7VO500LRD
21. Electric Main Motor:3sets 160Kw 440V 480 Kw
22. Main Tank volume:15,000 Litter
23. Aux Tank volume:3,000 Litter
24. Total volume:1,740 L/min
25. Column Type:Straight side frame type
26. Column Material: SS400
27. Column Front Distance:2,400 mm
28. Column Side Distance:2,000 mm
29. Column Front Inside Distance:2,400 mm
30. Column Side Inside Distance:1,000 mm
31. Attachment Equipment:
1) Tool shifting device:Stroke 4,000 mm
2) Top die clamping device: 20 ton
3) Die magazine device: Stroke 3,300 mm
32. JIG:
1) 50Ф, 100Ф, , 150Ф, 200Ф, 250Ф,
300Ф, 350Ф, 400Ф
61
ID
MA32753
Make
Russian
Model
P236
YOM
1981
Condition
Good Condition
Photo
See Photo
Nominal effort clamping beams kN:
I step: 5000
II step: 10000
III step: 16000
Nominal effort clamping beams, kN
I step: 5000
II step: 10000
Nominal press force in this simple action: 26000 kN,
Nominal force of return stroke cylinders: 3200 kN,
The exhaust stroke of the traverse: 1400 mm,
Stroke of clamping beam: 1400 mm,
The greatest distance between the table and the exhaust beam: 2500 mm,
Table dimensions, mm:
Left- right: 3550
Front - back : 3550
Distance in light between the limiters, mm
left right: 2130
front back: 3730
Nominal force of movement of the table: 630 kN,
Table stroke: 3550 mm,
Nominal force of hydraulic booster (central ejector): 5000 kN,
Stroke of the hydraulic cushion (central ejector) above the table: 900 mm,
Nominal force of side pusher: 630 kN,
Stroke of side ejector above the table: 900 mm,
Maximum permissible eccentricity of load application, mm:
Simple action: 125
Double action: 200
Maximum permissible load per pin, kN: 400
Speed of movable traverse under double action, mm/s
Idling: 200
Stroke: 14,6
Return stroke: 125
Table movement speed, mm/s: 425
Speed of hydarulic booster (central ejector), mm/s: 72,5
Up: 212
Down: 200
Lateral ejector speed, mm/s:
UP: 212
Down: 295
Working fluid pressure, MPa: 20
Total capacity of main pumps, 1/min: 1320
Press dimensions, mm
Length: 18750
Width: 10560
Height: 14100
Height above floor level, mm: 8500
Weight: 594,4
Weight with foundation , t: 600,7
Hydraulic system capacity m,: 12
Water consumption for oil cooling m3/h: 4-8
62
ID
MA32568
Make
JSW,Japan
Model
YOM
New in 2011
Condition
Good Condition
Photo
See Photo
Press Type: Four column push down oil hydraulic system.
Nominal force (static working pressure of 320 bar): 1500 ton,
Daylight: 3000 mm,Stroke of movable cross head: 1500 mm,
Max working pressure: 320 Kg/cm2Cylinder ram dia: 1 set - ’900 mmReturn cylinder ram dia: 2 sets - ’180 mm
Moving table size: width 2000 x length 5000 mm,
Moving table stroke: 2500 mm,
Overall dimensions: Height above of floor level 10,500 mm depth 2500 mm,
Moving table speed: 50~300 mm/sec
,Moving table power: 100 tons,
Moving table cylinder dia: 1x 2 sets - ’200 mm
Return power: 160 tons,Return stroke: 1500 mm,
Approaching speed: 300 mm/sec,
Forging speed (~200 Kg/cm2): 76 mm/sec,
Forging speed (150 ~ 320 Kg/cm2): 76~38 mm/sec,
Return speed: 350 mm/sec
,Hydraulic main pump: 5 sets rexroth plunger pump A7VO500LRD,Electric main motor: 5 sets 185 Kw 440 V-925 Kw,
main tank volume: 20,000 litter,
Aux tank volume: 500 litter,
Total volume: 2900 L/min,
Column type: Straight side frame type,
Column front distance: 2800 mm,
Column material: SS400Column side distance: 2400 mm,Column front inside distance: 2800 mm,Column side inside distance: 1250 mm
Attachment equipment:Tool shifting device: stroke 4000 mm,
Top die clamping device: 20 ton,
Top anvil rotating device: turning speed 5 rpm,
Table rotating device: Lifting capa 20 tons,
63
ID
MA32546
Make
Dnepropetrovsk,Russia
Model
D2240
YOM
1970
Condition
Good Condition
Photo
See Photo
Capacity: 1000 ton,
Table size: 1250 x 1500 mm,
Rm stoke: 1000 mm,
Ram speed: 60 mm/s
Distance between table and ram: 2250 mm,
Main motor power: 36 kW,
Press dimensions: 6400 x 5225 x 6300 mm,
Press weight: 75000 kg
64
ID
MA32512
Make
Russian
Model
DB2240
YOM
1978
Condition
Good Condition
Photo
See Photo
Nominal force, kN 10,000
Slider stroke, mm 1000
The distance between the table and the slider, 1800 mm
The distance between the table and the slider, 1800 mm
Engine power of the main movement of kW 40
Table size width / length mm 1250/1500
Machine dimensions Long Width Height (mm) 6400_5030_9350
Weight kg 69000
65
ID
MA32465
Make
Schloemann
Model
YOM
Condition
Good Condition
Photo
See Photo
a. Main ram Force = 1584 Ton@ 3500 psi
b. Max Daylight Slide to Slide = 69.5 Inch
c. Main ram Stroke = 31.5 Inch
d. Main ram Push Back Force = 141 Ton@3500 psi
e. Knockout Force = 197 tons @3500 psi
f. Knockout Retract force = 60 Tons @ 3500 Psi
g. Knockout Stroke = 24 inch
h. Upper slide Stroke = 40 Inch
i. Lower slide Stroke = 40 Inch
j. Full height to Bottom = approx. 25 ft
Components for sale Complete Press (Mechanical Components and Hydraulic Valves in as is condition)
Last operational before shutting down March 2017
66
ID
MA32464
Make
BWW
Model
YOM
Condition
Good Condition
Photo
See Photo
a. Main ram Force = 1000 Ton@ 2000 psi
b. Max Daylight = 84.5 Inch
c. Main ram Stroke = 39 Inch
d. Main ram Push Back Force = 131 Ton@2000 psi
e. Press Window = 56 X 39
f. Full height to Bottom = approx. 20 ft
Components for sale Complete Press (Mechanical Components and Hydraulic Valves in as is condition)
Last operational before shutting down March 2017
OWNER REQUESTED FOR PRICE ON S IS EX-WORKS BASIS.
67
ID
MA32317
Make
Dnepropress
Model
P152
YOM
The press is 1972/The manipulator is 1966
Condition
Good working condition
Photo
See Photo
|
See Video
Nominal force 0,8 MN
Pressure of working liquid 32MPa
Max. stroke of movable head 1000mm
Max. distance between table and movable head 2000mm
Distance between columns 1500mm
Size of movable table 1200x2400mm
Table stroke in each direction 1600mm
Ejector nominal force 40t
Ejector stroke over table 200mm
Stroke frequency at stroke and force values given below, min-1:
-at 75% of rated force and 160-mm stroke 18
-at 25% of rated force and 40-mm stroke 50
Weight 138t
RAILBOUND MANIPULATOR MK5
Carrying capacity 50kN
Tilting moment 120kNm
Clamping diameter max. 120mm
Mass 120t
68
ID
MA32245
Make
Russian
Model
PA1343
YOM
Press release in 1976/In 2010 the press was repaired
Condition
Good Condition
Photo
See Photo
|
See Video
The nominal force of the press on the steps:
- first-stage 500 T;
- second stage 1400 T;
- third stage 2000 T.
Permissible eccentricity 160 mm.
The greatest stroke of the movable traverse 1600 mm.
The distance between the table and the movable traverse in its upper position 3150 mm.
The distance between the stroke of the limiter across the axis of forging 2240 mm.
The distance between the stroke limiter along the axis of the forging 1120 mm.
Sliding table size:
- Width 1600 mm;
- Length 4000 mm.
Table travel: 1600 mm on each side.
Table speed: 50-300 mm/sec
The force of the ejector 100 T.
Ejector stroke over Desk 560 mm.
Working fluid-water emulsion.
The pressure of the working fluid 320 kgs/sm2.
Pump productivity: 2250 L/min
Dimensions:
- Width 12470 mm;
- Length 17840 mm;
- Height 13740 mm;
- Height above floor 8900 mm.
Press weight: 440 ton.
2) Manipulator: MK 10
Payload capacity: 10 ton,
The maximum load moment (the product of the weight of the work piece at a distance from the center of gravity to the center of the jaws): 25 mm,
Diameter disclosure without ear mites:
Max: 800 mm,
Min: 480 mm,
The smallest diameter of opening of ticks with inserts: 220 mm,
Width of cart rings: 4000 mm,
Trolley base: 4400 mm,
The radius of the turn ticks: 5085 mm,
The distance from the axis of the trunk in a horizontal position to the rail:
Max: 1925 mm,
Min: 1225 mm,
Distance of ticks from the rail int he inclined position of the trunk:
Max: 240 mm,
Min: 700 mm,
The value of parallel movement of the trunk in the vertical plane: 700 mm
The swing angle of the trunk relative to the horizontal axis in degrees:
-up: 11°30ʹ;
- down 11°
The speed of rotation of the trunk around the axis 10, 7 rpm
The speed of the lift trunk in the front suspension of 1.9 meters per minute
The speed of the lift trunk in the rear suspension of 3.0 meters per minute
The rotation speed of the upper frame of the truck: 3.68 rpm
Working fluid pressure:
- clamping mechanism 80 kgf/cm²;
- lifting mechanism 80 kgf/cm²;
- leveling mechanism 50 kgf/cm²
The greatest pressure of the running wheel on the rail : 29800 kgf
Total power of electric motors: 122.6 kW
Size:
- length 8435 mm;
- width 4950 mm;
- height - 4225
Weight of the manipulator without electrical equipment : 87700 kg
The weight of the manipulator with electrical equipment : 90000 kg
3) 2 Manipulators available 5 and 10 ton
69
ID
MA32227
Make
Model
YOM
Condition
Good Condition
Photo
See Photo
Capacity: 1000/1200 ton
Ram 23.5 diameter
Strike 48
Daylight 84
Between columns 66ground floor height 22
Below ground 53
Oilgear modern hydraulic system consisting of 2 650 hp main drive and pumps . Titian system 1500 hp. High speed planing. Allen Bradley control panel with touch screen and self diagnostic computer.
70
ID
MA32226
Make
Lowry
Model
YOM
Condition
Good Condition
Photo
See Photo
35 diameter ram
48 stroke
108 daylight
68 between columns
Height above ground 27
72 below ground
Press disassembled and ready to ship
71
ID
MA32171
Make
HBE Korean
Model
YOM
Condition
Good Condition
Photo
See Photo
Scope of Supply
1-1. Included Supply Part
1-1-1) 25 MN/30 MN Two column push down open die forging press
1-1-2) Oil hydraulic control system complete
1-1-3) Electric and electronic control system complete
1-1-4) Hydraulic piping and fittings
1-1-5) Forging press foundation drawing and loading data
1-1-6) All documentation, drawing and manual (1 x hard copy,1 x CD Rom)
1-1-7) Moving table and cylinder
1-1-8) 3-Die shift device
1-1-9) Auto lubrication system
1-1-10) Top die auto clamping device
1-1-11) Second hand rotating table (Dia 1700 mm)
1-1-12) Second hand forging tool (1 x top die, holder, 1 x bottom die, h
older)
1-1-13) Export packing
1-1-14) Ethernet system
1-1-15) Ladder and platform, hand guide
1-1-16) Supervising of Commissioning,Training,Erection
1-1-17) Retrofit and upgrade
- Installation of new 1 set of variable main pump
- Installation of new 1 set of fixed main pump
- Repair 6 sets of main pump and change the related parts
- Dismantling, repairing and testing of manifold block
- Repairing and grinding main ram surface
- Main packing and all cylinder packing, changing seal and adaptor
- Repairing moving slide bush
- Retrofitting prefill valve
- Keep the forging speed at 80 mm/sec with rewinding the main motor
coil (20% of rpm is reduced upon 60cycle-50cycle)
- Check and upgrade PLC control program
- Calibration of SSI sensor (moving slide, moving table)
- Change all control cable
- Cleaning the press
- New painting
- Complete retrofit of bolt, nut, fitting, lubrication, etc.
1-2. Exclusions from Scope of Supply and Services
1-2-1) All taxes and duties in India
1-2-2) Related matters to all environment permission in relation to
environment, noise, vibration and etc.
1-2-3) Civil works and operator cabin and related matters to a structure
1-2-4) Utilities (air, water, electricity)
1-2-5) Tooling (Die & Anvil)
1-2-6) Hydraulic oil & Flushing oil
1-2-7) Material for production trials
1-2-8) Installation of pit cover around Forging press
1-2-9) Installation of forging press piping and wiring
1-2-10) Cooling Tower and cooling water pump and piping
1-2-11) Lubrication grease
1-2-12) Nitrogen Gas
2.
1. Nominal cogging, Forging force,Static working pressure 300 bar: 25 MN (2500 tons)
2. Upsetting pressure of 350 bar :30 MN(3000 tons)
3. Maximum press stroke: 2000 mm
4. Press daylight: 4250 mm
5. Distance between columns (clear width): 1650 mm Χ 3000 mm
6. Number of pull back cylinders: 2
7. Eccentric loading at 25MN - in line of forging :at right angle to line at forging : 150 mm either side
300 mm press center
8. Die table area (width Χ lengthΧstroke): 2300 mm Χ 4600 mm Χ 2300 mm
9. Die shift: 3 Position die shift
10. Press speeds
- Forging speed at 25 MN: 80 mm/sec
- Upsetting speed at 30 MN: 40 mm/sec
- Advance speed. Fast: 300 mm/sec / 10 mm/sec,
- Return speed. Fast: 300 mm/sec / 10 mm/ sec
- Die table slide forward. Fast/slow: 300 mm/sec / 5 mm/sec,
Press forces
- Forging at 300 bar: 25 MN (2500 tons),
- Upsetting at 350 bar: 30 MN (3000 tons)
- Return at 300 bar: 3.0 MN (300 tons)
- Table shift at 300 bar: 1.20 MN (120 tons)
- Die shift at 300 bar: 0.8 MN (80 tons)
- Top die clamping at 50 bar: 0.07 MN (7 tons)
12. Number of press stroke
Press stroke Penetration Return stroke Stroke per minute
1 cylinder 150 mm 300 mm 10/12
1 cylinder 100 mm 200 mm 15/17
1 cylinder 50 mm 100 mm 30/34
1 cylinder 5 mm 20 mm 90/105
13. Hydraulic main pumps: 8 sets Χ Axial piston pump
Pressure rate 400bar, Variable(1), Fixed(7)
Working pressure 350bar
-Rexroth
-Total flow
4800 l/min (300bar)
14. Electric main motors: 4 sets Χ 600 kw, 3300 volt ,1200 rpm
Double end shaft, Rexroth
15. Total electric power supply
- 4 sets Χ main motor: 2400 kw 3300 volt 1200 rpm
- 1 set Χ pilot motor: 55 kw 440 volt 1200 rpm
- 1 set Χ cooling and filtering motor : 55 kw 440 volt 1750 rpm
18. Overall dimension of press
- Total height: 14,500 mm
- Press height above floor level: 11,200 mm
- Depth: 3,300 mm
19. Weight of press
Approx. 550 tons
3. Utilities
3.1 Electric power
Table for the motor for oil hydraulic direct drive system
Description Qty. Capacity kW (total) Speed rpm Voltage V/Hz Starter
Main pump motor 4 600 (2400) 1000 3.3 kV/50 Star Delta
Pilot pump motor 1 55 1450 415 V/50 Direct
Filter/cooling pump motor 1 55 1450 415 V/50 Direct
Lube pump 1 0.75 1450 415/V/50 Direct
Note: 50 cycle of motor cycle, rpm is the data after modernization.
Energy requirements and consumption of the oil drive
Electrical energy for the press
: installed capacity: 2,510 kW
Consumption peak: 2,500 kW
Average value: 500 kW
- Electric power for 25MN/30MN press. Approx 2,500 kW
3.2. Cooler water
Consumption at the inlet temp. 32-36°C for the press (approx.): 0 . 9 5 m 3/min(950L/min),
2 bar
Cooling capacity
Capacity of cooling tower 860,000 kcal/hr
3.3. Working oil
Specification for the oil for the hydraulic system
equivalent to DIN HLP 46 specification
- Press and Manipulator 30 m3 (30,000 liters)
- Required volume for flushing (approx.) 10 m3 (10,000 liters)
3.4. Compressed air
Prefill tank of Forging press
- Pressure
6-7 bar, 1 m3/min
4. Supervision to Installation and Commissioning, Start up
4.1. Supervision of installation
Mechanical and hydraulic engineers supervise the press as the press arrives at job site.
Supervision consists of examination of installation lay out, confirmation and inspection of
installation, and all technical parts relating to the press.
- Complete mechanical mounting of the power supply
- Reassembly of the press, setting, alignment the press on foundation
- Reassembly of the hydraulic system
- Reassembly of the electric control system
4.2. Supervisor: 8-10weeks
(before installation of the press on the foundation)
2ΧMechanic
2ΧHydraulic
1ΧElectric
1ΧPLC program
72
ID
MA31777
Make
Dong Myeong
Model
Hydrotek2000
YOM
2008
Condition
Good Condition
Photo
See Photo
Capacity: 2000 ton,
Stroke: 1400 mm,
Bolster: 1800 x 1800 mm
Return capacity: 150 ton,
Moving slide advance: 250 mm/sec,
Forging speed: 60 mm/sec,
Return speed: 250 mm/sc,
Pressing stroke: 1500 mm,
Daylight: 2500 mm,
Distance between columns clear width: 1800 x 1200 mm,
Bottom ratating table: dia 1500 mm,
73
ID
MA31356
Make
Clearing
Model
YOM
Condition
Very good condition
Photo
See Photo
Forging tonnage rating . .1,527.0 tons
Distance between column centers:
Left and right.1,219.2mm.48.0"
Front and back.1,066.8 mm.42.0"
Ram stroke. 762.0 mm.30.0"
Ram cylinder diameter . 914.4 mm.36.0"
Closing speed/min.1,397.0 mm.55.0"
Pressing speed/min:
Minimum.1.5 mm.0.06"
Maximum.647.7 mm. 25.5"
Return speed/min .2,286.0 mm.90.0"
Top bolster thickness .127.0 mm.5.0"
Bottom bolster thickness .127.0 mm.5.0"
Max daylight . 1,854.2 mm. 73.0"
This press is equipped with the following:
(2) Pullbacks 6 dia x 3 dia rod 20 tons
(2) Nordberg 6000 PSI Valve Unit Pumps
Delta Cooling Tower
(2) Siemens-Allis 250 HP induction motors (54.2 Amps 1780 RPM 2400 Volts)
(2) Nordberg Vickers Pumps - Model L/6/0/R/S
Westinghouse 500 KVA Step-Up Transformer w/ New GE Limit Controls
Step Up Transformer Low Voltage 480; High Voltage 2400
74
ID
MA31316
Make
Toyo
Model
YOM
1963(Overhauled:1998)
Condition
Good Condition
Photo
See Photo
Make:TOYO(Japan make)
Stroke: 1250mm
Table:1500mm diameter
Main cylinder:890mm diameter
Hydraulic unit:112KW x2sets
56KW x2
Hydraulic pump, Motor, etc were all changed
Japan make in 1998.
Motor Manufacturing year:1998
(Motor 1)
Make:Mitsubishi(Japan)
Year:1998
Capacity:110KW
50/60HZ
6POLE,
3000V
28A
980RPM
(Motor 2)
Make:Mitsubishi(Japan)
Year:1998
Capacity:110KW
50/60HZ
6POLE,
3000V
28A
980RPM
(Motor 3)
Make:Toshiba(Japan)
Year:1998
Capacity:55KW
50/60HZ
6POLE,
200/400V, 220/440V
(Motor 4)
Make:Toshiba(Japan)
Year:1998
Capacity:55KW
50/60HZ
6POLE,
200/400V, 220/440V
75
ID
MA31315
Make
Model
YOM
2006
Condition
Good Condition
Photo
See Photo
Make: Hydrotek(Korea)
Pump make:Oilgear(U.S.A)
Motor make:Hyundai(Korea)
Main cylinder pressing capacity:2000ton
Man cylinder lifting:60ton
Main cylinder stroke: 1800mm
Open height:2300mm
Speed:
down:max.250mm/sec
Pressing:max.50mm/s
up:max.250mm/s
Slide table:1800 x1800mm
Bolster size:1800x1800mm
Bolser turning size:1700mm diameter 360 degree ,1unit
220KW x 6p, 3300V,4 units(Hyundai:KOREA)
Main pump:PVV 540 , 4units(Oil gear:USA)
Working pressure:245kg/cm2
Oil tank:11000 liter
Frame :4 columns
Forging tolerance:plus minus 1 mm
(Accessory equipment)
Presuure controller
Oil tank:11000 liter
Oil cooler:Water cooler
Oil level gauge:UO type
Oil thermometer:0-100 degree
Air filter:AB type
Pressure gauge:DU type
Oil heater:Electric type
(Electric equipment)
Control box:PLC/Current meter/Voltage meter/Motor Start circuit attached/Emergency stop/
Operation panel
Motor tart equipment
Emergency stp switch:Locking type
(Attache File contents)
SPECIFICATION SHEET
SLIDE FRAME DRAWING
CROWN FRAME DRAWING AND
INSPECTION REPORT
GENERAL ASSEMBLY /
FOUNDATION /
MAIN CYLINDER /
HYDRAULIC AND ELECTRIC
PUMP ROOM / HYDRAULIC MACHINERY FOUNDATION
76
ID
MA31132
Make
HSF
Model
YOM
Condition
Good Condition
Photo
See Photo
Make : HSF
Type Open die / 4 column / push down
Capacity : 1,000 /1,500ton
Stroke : 1,250mm
Working table : ψ1600mm
Main cylinder : ψ890mm
Hyd. Unit : 110kw x 2 sets
56kw x 2 sets
77
ID
MA31000
Make
Korean Maker
Model
YOM
Condition
dismantled partially
Photo
See Photo
3000 metric ton open die hydraulic forging press with 20 ton manipulator of JSW Japan Make
78
ID
MA30862
Make
Model
YOM
Condition
Photo
See Photo
3000Ton Kobelco Forging press
w/ 50Ton Manipulator
79
ID
MA30669
Make
Erie
Model
YOM
1989
Condition
Photo
See Photo
Capacity-Pressing . 1000 Tons
Bed Area (L-R x F-B) 48 x 48
Top & Bottom Bolster Thickness . 6
Daylight Between Bolsters 72
Stroke 26
Shut Height . 46
Main Ram diameter-Single Acting . 26
Side Cylinders Dia. (2)- Commercial 5 x 3
Top Ejector Capacity . 15 Tons
Top Ejector Stroke . 6
Bottom Ejector Capacity . 15 Tons
Bottom Ejector Stroke . 8
Maximum Height Under Crane . 24
Tank Area . 60 x 120
Foot Print . 4 x 7
PRESS OPERATING SPEEDS:
Advance . in
Pressing w/Accumulator System (6 working stroke available) 600 in/min (adj)
Return . 600 in/min
Top Ejector Extend . 300 in/min
Bottom Ejector Extend 300 in/min
HYDRAULIC PUMPING UNIT:
1-Axial Piston Pump
1-Double Vane Pump
1-Accumulator System
* 1-200 HP Electric Motor @ 1200 RPM, TEFC Double Shaft (Kaiser to furnish)
* Erie Press Systems requires certified print to design Pumping
unit S.A.P. P.D.Q.
1-Full Voltage Motor Starter
Electrical Characteristics . 3/60/480
Press Operating Pressure . 4500 PSI
THEORETICAL TIME CYCLE:
Advance 14 . 1.4 Sec
Press 4 0.4 Sec
Return 18 . 1.8 Sec
Valve Response Time . 1.5 Sec
Acceleration & Deceleration . 1.5 Sec
TOTAL . 6.6 Sec
Theoretical Strokes Per Min 6 Stk/Min
(Based on Accumulator Recovery)
80
ID
MA30212
Make
Dnepropress
Model
PB1341
YOM
Condition
Good Condition
Photo
See Photo
Capacity: 1250 ton, Maximum ram stroke- 1250 mm, Distance from bed to movable platen when in topmost position- 2650 mm, Adjustable bed dimensions- 1250x3150 mm, Adjustable bed stroke with respect to press center line: to the left- 1400 mm, to the right- 1400 mm, Ram speed: idle stroke- 300 mm, workstroke- 150 mm, Knockout stroke above bed- 400 mm, Knockout force- 630 kN, Overall dimensions: Left to right- 16,940 mm, front to back- 11,540 mm, height above floor level- 7270 mm, Mass- 193 t
81
ID
MA30130
Make
Sack
Model
YOM
Condition
Good Condition
Photo
See Photo
Capacity: 750 ton,
Stroke: 705 mm,
Daylight: 1920 mm,
Sliding table ,stroke: 1800 mm,
Turning device upper saddle:530 mm,
Width of saddle:750 mm,
Open column passage:1400 mm,
Diameter of columns: 300 mm,
82
ID
MA29610
Make
Dnepropetrovsk,Russia
Model
PA1343
YOM
1975
Condition
Good Condition
Photo
See Photo
Nominal forging force : 2000 ton,
Slide stroke : 1600 mm,
Distance between table and slide in upper position : 3150 mm,
Pull out table :
Width : 1600 mm,
Length : 4000 mm,
Table travel : 1600 mm on each side,
Table speed : 50-300 mm/sec,
Pump productivity : 2250 L/min,
Dimensions :-
Width : 12470 mm,
Length : 17840 mm,
Height : 13740 mm,
Height above floor : 8900 mm,
Press weight : 440 ton.
FORGING MANIPULATOR.
Model : MK 30-66.
Manufacturer : Russian.
Tongs clamping moment : 60 MT,
Nominal carrying capacity : 30 MT,
Max peel rotating moment : 18 MT,
Max tongs opening : 1000 mm,
Horizontal positioning of tongs,
Max center above top of rail : 1200 mm,
Vertical lift of tongs : 900 mm,
Angle of lateral turn of tong : 3 degrees 30 min,
Angle of inclination of tong : 7 degrees 10 min,
Rotation speed of tongs : 6,1 rev/min,
Speed of manipulator : 0-35 m/min,
Dimensions : 12100 x 7000 x 4740 mm,
Weight : 172300 kg.
83
ID
MA28648
Make
Zdas
Model
YOM
1980 / 2013
Condition
Good Condition
Photo
See Photo
Capacity : 1200 ton,
Number of main cylinder : 1,
Press type : 2 column pull down,
Diameter of main cylinder : 630 mm,
Forging capacity : 320 kg/cm2, 1100 ton,
Upsetting capacity : 340 kg/cm2, 1200 ton,
Number of return cylinders : 2,
Size of return cylindesr (lifting on annulus) : 230 x 125 mm,
Return tonnage : 220 kg/cm2, 1760 KNm,
Stroke : 1000 mm,
Daylight between bolsters : 2250 mm,
Clearance between columns : 1560 mm,
Operating speed of press : 0-130 mm/sec,
1 cylinder : 0-87 mm/sec,
Approach speed : 0-250 mm/sec,
Stroke per minute : 60-90.
84
ID
MA28635
Make
Kramatorsk
Model
NP130
YOM
1971
Condition
Good Condition
Photo
See Photo
Used in melting shop to get stamped slabs with dimensions (mm): Hx1070x1600, Hx870h1600, Hx650x1500 from cylindrical shape work piece. Work piece material-titanium alloys grades VT1-0, ot4, ot4-0, ot4-1, etc. Hydraulic Forging press NP-130 is equipped with working in aqueous emulsion or chemically treated water hydraulic drives crosshead and sliding table and working on the mineral oil hydraulic control system shut-off and regulating and shut-off valves and valve elements regulated ballasts, are included in the portion of the hydraulic press, which works on water emulsion or water.
Max. working force of the drivers of moving cross beam and table : 32 MPa,
Nominal press force with central loading : 24500 t,
Entire cross beam stroke : 800 mm,
Working stroke of cross beam with slab forging : 450 mm,
Table : 1700 x 1100 mm,
Table stroke : 3500 mm,
Max. table speed : 300 mm/sec,
Number of hydraulic cylinder : 4,
The diameter of the piston of the working cylinder : 1890 mm,
The diameter of the rod of the working cylinder : 1000 mm,
Housing strke of the working cylinder : 800 mm,
Number of lifting cylinders : 4,
The diameter of the plunger of the lifting cylinder : 500 mm,
Stroke of plunger of lifting cylinder : 800 mm,
Balancing cylinders are missing,
Weight : 1200 t.
85
ID
MA28494
Make
Model
YOM
New in 2007
Condition
Good Condition
Photo
See Photo
Hydraulic Forging Press 4000 ton + 2 Manipulators 20 - 30 ton
Power : 4000 ton,
Max diameter to be forged : 1600 mm,
Number of columns : 4,
Central Cylinder diameter : 1200 mm,
Stroke : 1900 mm,
Distance between Columns : 2880 mm,
Hydraulic Pumps : Rexroth,
Pumps : 8,
Recirculation Pumps : 2,
Flow : 725 l/min,
Pressure : 250 bar,
Operating Control Type : PLC / Free Forging,
Press dimensions over floor(LWH) : 3400 x 7050 x 7600 mm,
Weight of the Press : 220 ton.
Weight of the manipulators : 55 ton 28 tons.
PLC Controlled.
86
ID
MA28059
Make
USA
Model
YOM
Condition
Good Condition
Photo
See Photo
Hydraulic 1 cylinder,4 column type
Capacity: max.6000 ton, Normal 5,100 ton,
Max. press stroke: 1524 mm,
Distance between columns (LR X FB): 1320 x 2819 mm,
Number of pull back cylinder: 2ea,
Slide bed unit,
hydraulic power system,
Cooling system 400 R/T,
Control system,
Operator desk unit,
PLC control unit,
Electric power supply unit,
6600 v x 500 Kw x 6 ea (motor,
580 L/min x 12 ea (pump),
Working die and holder,
Associated machinery and equipment,
Manipulator,
Manufacture: (Japan 2008),
Rail bound type,
Capacity: 40 ton,
2 points tong unit, hydraulic type, Grip size max 1200 mm diameter,
Dimensions: 13,0 x 6.5 x 5.0 m(H),
Control system,
With associated equipment.